Removing And Installing The Rear Wheel; Tires, Air Pressure; Checking The Spoke Tension - KTM 65 SX 2003 Owner's Manual

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Removing and installing the rear wheel

Jack the motorcycle up by the frame.
1
Remove the hexagon nut
2 and remove the chain adjuster
Hold the rear wheel and pull out the wheel spindle.
Turn the rear wheel forwards and take the chain off the rear sprocket.
Pull the rear wheel backwards.
To install the rear wheel reverse the procedure described above.
Slightly grease the wheel spindle.
Before tightening the hexagon nut
are properly resting against the tensioning screws. Additionally, make sure
that the rear wheel is properly aligned with the front wheel.
Mount the hexagon nut and tighten to 50 Nm.
!
– D
O NOT OPERATE THE REAR BRAKE WHEN THE REAR WHEEL HAS BEEN DISMOUNTED
– M
AKE SURE THE BRAKE DISC IS ALWAYS ON TOP WHEN YOU LAY DOWN THE WHEEL
OTHERWISE THE BRAKE DISC CAN BE DAMAGED
– I ,
F THE AXLE IS DISMOUNTED CLEAN THE THREAD OF THE WHEEL SPINDLE AND COLLAR
NUT THOROUGHLY AND APPLY A NEW COAT OF GREASE TO PREVENT THE THREAD
.
FROM JAMMING
WARNING
– I '
F YOU DON T HAPPEN TO HAVE A TORQUE WRENCH AT HAND
THE TIGHTENING TORQUE CORRECTED BY A
LOOSE AXLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR OF YOUR MOTORCYCLE
– A
FTER MOUNTING THE REAR WHEEL
.
PRESSURE POINT RETURNS
– I
T IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY MATTERS
EITHERWISE THE BRAKING EFFECTS WOULD BE STRONGLY REDUCED
– T
IGHTEN THE HEXAGON NUT TO THE REQUIRED TORQUE
MAY LEAD TO AN UNSTABLE BEHAVIOR OF YOUR MOTORCYCLE

Tires, air pressure

Tire type, tire condition, and air pressure level affect the way your motorcy-
cle rides, and they must therefore be checked whenever you are getting
ready to go anywhere on your motorcycle.
Tire size can be found in the technical specifications
Tire condition has to be checked every time you want to ride your motorcy-
cle. Before leaving, check tires for punctures and nails or other sharp
objects that might have become embedded in them.
Tire pressure should be checked regularly on a "cold" tire. Proper pressure
(1.0 bar) ensures optimum driving comfort and extends the life of your tires.
WARNING
– D
AMAGED TIRES MUST BE REPLACED IMMEDIATELY TO PROTECT YOUR YOUNGSTER
– W
ORN TIRES CAN HAVE A NEGATIVE EFFECT ON HOW THE MOTORCYCLE PERFORMS
ESPECIALLY ON WET SURFACES
– T
IRE PRESSURE BELOW THE NORMAL LEVEL WILL LEAD TO PREMATURE TIRE WEAR
Checking spoke tension
The correct spoke tension is very important for the stability of the wheels
and thus for riding safety. A loose spoke causes the wheel to become
unbalanced and before long other spokes will have come loose. Check
spoke tension, especially on a new motorcycle, at regular intervals. For
checking, tap on each spoke with the blade of a screwdriver (see photo). A
clear tone must be the result. Dull tones are indicators of loose spokes. If
necessary, have the spokes retightened and the wheel centered by a KTM
dealer.
WARNING
– S
POKES CAN TEAR IF YOU CONTINUE TO RIDE WITH THEM LOOSE
AN UNSTABLE HANDLING OF YOUR MOTORCYCLE
– E
XCESSIVELY TENSIONED SPOKES MAY RUPTURE DUE TO LOCAL OVERLOADING
SPOKES MUST BE TENSIONED TO
of the wheel spindle together with the washer
3 .
1
make sure that the chain adjusters
CAUTION
.
,
MAKE SURE YOU HAVE
KTM
DEALER AS SOON AS POSSIBLE
,
KEEP OPERATING THE REAR BRAKE UNTIL THE
. A
LOOSE WHEEL SPINDLE
.
. T
.
3-4 N .
M
3
!
.
,
. A
.
25
,
.
.
,
.
HIS MAY LEAD TO
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HE