KTM 65 SX 2019 Setup Instructions
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KTM 65 SX 2019 Setup Instructions

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SETUP INSTRUCTIONS
2019
65 SX
Art. no. 3213963en

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Summary of Contents for KTM 65 SX 2019

  • Page 1 SETUP INSTRUCTIONS 2019 65 SX Art. no. 3213963en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Open the box. Info To avoid damaging the vehicle while setting it up, do not remove the protective film on each component until installing the component, and leave it on the vehicle until work has been completed.
  • Page 6 Mount the footrests with the springs and pins. Secure the pins using the washers and cotter pins. Footrest spring plier (58429083000) – Fill up with fuel. ( p. 11) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. 800042-10...
  • Page 7 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78929955100) Neither wheel is in contact with the ground.

  • Page 8: Mount And Tighten Screw

    3 WORK – Clean and grease wheel spindle Long-life grease ( p. 17) – Position the front wheel. The brake linings are correctly positioned. – Insert the wheel spindle. – Tighten screws Guideline V00247-10 Screw, fork stub 10 Nm (7.4 lbf ft) –...
  • Page 9 WORK 3 Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™ bar support – Position the handlebar. Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount screws and tighten evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft)

  • Page 10: Remove Screws

    3 WORK Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 11 WORK 3 – Pull off fuel hose Info Remaining fuel may flow out of the fuel hose. – Pull fuel tank breather out of the steering stem. – Pull both spoilers off sideways from the radiator bracket and lift off the fuel tank upward. K00216-10 Installing the fuel tank Danger...
  • Page 12 3 WORK – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00234-10 – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Position the fuel tank breather in the steering stem. V00213-11 Finishing work –...
  • Page 13 WORK 3 3.10 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
  • Page 14 3 WORK 3.11 Opening the filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 15 WORK 3 3.13 Checking the throttle cable routing Warning Danger of accidents The throttle cable may slip out of the guide if routed incorrectly. The throttle slide will then no longer be closed and the speed can no longer be controlled. –...

  • Page 16: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Spoke nipple M3.5 3 Nm (2.2 lbf ft) Screw, brake line bracket 2 Nm (1.5 lbf ft) Remaining nuts, chassis 10 Nm (7.4 lbf ft) Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw, ball joint of push rod on 10 Nm (7.4 lbf ft) Loctite ®...
  • Page 17 TECHNICAL DATA 4 Nut, rear wheel spindle M14x1.5 40 Nm (29.5 lbf ft) Nut, steering stem M20x1.5 10 Nm (7.4 lbf ft)
  • Page 18 5 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 18) Guideline – Only use high grade 2-stroke engine oil of a reputable brand. Fully synthetic Recommended supplier Motorex ® – Cross Power 2T Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification –...

  • Page 19: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 20 7 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 21 *3213963en* 3213963en 05/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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