Honda CRF450X 2007 Owner's Manual page 64

Clutch Disc/Plate Installation
1. Coat the clutch disc A (1), B (2) and plates (3)
with clean transmission oil.
2. Starting and ending with the two clutch disc
A, alternately install the six clutch disc B and
seven clutch plates.
(1)
(2)
(1)
(3)
(1) clutch disc A
(2) clutch disc B
(3) clutch plates
3. Apply oil to the clutch lifter rod (4).
4. Insert the clutch lifter rod into the mainshaft.
5. Apply transmission oil to the needle bearing
(5) and washer (6) and install them to the
clutch lifter (7).
6. Install the clutch lifter onto the rod.
(6) (5) (7)
(4) clutch lifter rod (6) washer
(5) needle bearing (7) clutch lifter
7. Install the clutch pressure plate (8).
8. Install the six clutch springs and bolts (9).
9. Tighten the bolts in a crisscross pattern in 2 or
3 steps, to the specified torque:
9 lbf·ft (12 N·m, 1.2 kgf·m)
(9)
(1) (2)
(8) clutch pressure plate
(9) clutch spring bolts/springs
10. Install the O-ring (10) in the groove of the
clutch cover (11).
11. Install the clutch cover by tightening the six
cover bolts to the specified torque:
7 lbf·ft (10 N·m, 1.0 kgf·m)
(4)
(10)
(10) O-ring
12. Lubricate the dust seals (12), rear brake pedal
13. Install the dust seals, washer (16) and pivot
If the brake pedal return spring (15) was
14. Insert the pin (17).
(8)
(12) dust seals
(13) rear brake pedal
(14) pivot bolt
15. Fill the crankcase with transmission oil (page
(11)
(11) clutch cover
Clutch System
(13) pivot and pivot bolt (14) with Pro Honda
White Lithium Grease or equivalent.
bolt and tighten the bolt to the specified
torque:
27 lbf·ft (36 N·m, 3.7 kgf·m)
removed, connect it.
(15)
(17)
(12)
(16)
(15) brake pedal return spring
(16) washer
(17) pin
47).
Servicing Your Honda
(13)
(14)
59