Disassembling Instructions - Whisper Power W-SC6 User Manual

3000 rpm mobile diesel generating set 230v / 50hz digital diesel control
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5.4.3

Disassembling instructions

It could be necessary to disassemble the generating set
for repair or checks. Following instructions will help:
1
The design of the W-SC6 / SC10 makes it possible to
do most repairs on the spot. The connections of the
alternator are very accessible. The same is true for
the diode of the rotor
2
The sound shield can be disassembled according to
exploded view below (figure 30).
3
To take the generating set out of the canopy all hose
and cable connections have to be taken off. The set is
fixed to its base by four rubber mountings and can be
loosened by removing the four nuts from the bolts of
these mountings and by removing the safeguards.
The easiest way to get the generator out of its capsule
is by lifting the set with the aid of the lifting eyes.
Figure 30: exploded view sound shield W-SC 6 /SC 10
EN / W-SC6/10 for mobile applications / September 2008
4
One can take off the complete alternator housing.
Before the alternator can be taken off all cables and
wiring has to be taken loose first.
5
The rotor can be taken off by removing the bold which
goes through the shaft (normal clockwise threaded).
The end of the shaft is specially threaded to push off
the rotor from the conic stub shaft, which is on the
flywheel, using a 6-mm rod of 165mm length (W-SC6)
or 185mm length (W-SC10) and a M10 bolt.
6
Reassembling the generating set one should take
care of alignment, cleaning the surfaces between
engine and alternator and tighten the bolts crosswise
and gradually.
7
Use Loctite 577 to seal the fittings, which should first
be cleaned and made free of oil and grease.
8
Test the generating set first outside its capsule and
check very carefully for leakages before putting it
back in its enclosure.
TROUBLE SHOOTING
35

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