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Black & Decker JXG4604A Instructions Manual

4500 series 4-burner lp gas grill.
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DANGE
R
Failure to follow these
instructions could result in fire
or explosion that could cause
property damage, personal
injury or death.
DANGE
R
DO NOT use Grill indoors or in any
enclosed area. DO NOT use in or on
boats or recreational vehicles. Toxic
fumes and carbon monoxide can
accumulate and cause asphyxiation.
WARNIN
G
Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property
damage.
Read the installation, operation
and maintenance instructions
thoroughly before installing or
servicing this equipment.
PROP 65 WARNING
Chemicals known to the state of
California to cause cancer, birth
defects or other reproductive harm
arecreated by the combustion of
propane.
WARNING
FOR YOUR SAFETY :
For Outdoor Use Only
(outs ide any enclosure)

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   Summary of Contents for Black & Decker JXG4604A

  • Page 1 DANGE Failure to follow these instructions could result in fire or explosion that could cause property damage, personal injury or death. DANGE DO NOT use Grill indoors or in any enclosed area. DO NOT use in or on boats or recreational vehicles. Toxic fumes and carbon monoxide can accumulate and cause asphyxiation.
  • Page 2: Grill Operation

    NOTE: This grill must be used with propane gas only (propane gas cylinder not included). Always keep this manual for convenient future reference. JXG4604A Owner’s Manual...
  • Page 3: Table Of Contents

    Illustrated Parts List ..................6 Hardware List....................7 Assembly Instructions..................8 Operating Your Grill..................13 Connecting & Disconnecting The Gas Cylinder........... 14  Checking for Leaks..................14  Lighting Your Grill....................14 Excess flow safety valve reset procedure............16 Care and Maintenance..................17 Troubleshooting....................18 Warranty Program.....................20 JXG4604A Owner’s Manual...
  • Page 4: For Your Safety

    4. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. 5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open the relief valve and allow gas to escape. JXG4604A Owner’s Manual...
  • Page 5 Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube. GENERAL INFORMATION 1. A propane gas cylinder is required for operation. 2. This gas grill is NOT intended for commercial use. JXG4604A Owner’s Manual...
  • Page 6: Package Contents

    Package Contents JXG4604A Owner’s Manual...
  • Page 7: Illustrated Parts List

    P. Heating Plate…………..…4pcs Q. Cooking Grid……..……..3pcs R. Warming Rack………..……1pc S. Grease Panel……………. 1pc T. Tank Heat Insulator…….1pc V. Grease Cup Support…….1pc Grease Panel Stopper…….1pc W. Grease cup ……………..1 pc X. Tank Clip…………..1pc Y.Swivel Caster………………..1 pc Z.Rigid Caster………………..1 pc JXG4604A Owner’s Manual...
  • Page 8: Hardware List

    DD:20PCS EE:12PCS FF:6PCS M6 Spring Washer M4 Spring Washer M4 Flat Washer 4PCS Screwdriver M4 Nut Hardware listed above is not scaled to exact size. (A screwdriver is required on assembly and is included for your convenience). JXG4604A Owner’s Manual...
  • Page 9: Assembly Instructions

    Insert one M6x15 Bolt (AA) with one M6 Flat washer (CC) into each pre-drilled hole. c) Go back to tighten all the bolts using the screwdriver provided. JXG4604A Owner’s Manual...
  • Page 10 Align the holes on the right spare tank stopper (H) with the right side panel of cart assembly. b) Insert one M4x10 bolt (BB) with one M4 flat washer (EE) into each pre-drilled holes. Tighten the bolts using the screwdriver provided. JXG4604A Owner’s Manual...
  • Page 11 M6 flat washer (CC) into each pre-drilled hole inside the firebox. Tighten bolts by hand until secure. f) Repeat the procedure for the right side table (L) with body assembly. g) Go back and tighten all bolts using the screwdriver provided. JXG4604A Owner’s Manual...
  • Page 12 Step 12 ( rack assembly) a) Place the heating plates (P) upon the burners. Place the cooking grids (Q) upon the heating plates. Place the warming rack (R) on the warming rack support as show. Close the top lid. JXG4604A Owner’s Manual...
  • Page 13 Place gas tank on the tank holder and clip it using the tank clip(X). c) Connect the tank with regulator by screwing the collar onto the tank valve. d) Conduct the leak test on page 14 to make certain all connections are connected securely. JXG4604A Owner’s Manual...
  • Page 14: Operating Your Grill

    Never fill the propane cylinder beyond 80% full. This grill is designed to connect to a standard 20 lb L.P. cylinder only, please refer to the Step 16 of assembly instructions for the installation. Warning: Don’t store spare gas cylinder in or near grill. JXG4604A Owner’s Manual...
  • Page 15: Connecting & Disconnecting The Gas Cylinder

    WARNING: Attempting to light the burner with the lid closed may cause an explosion. Make` sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest and clog the burner/venturi tube at the orifice. A clogged JXG4604A Owner’s Manual...
  • Page 16 Confirm that the burner is properly lit and that the flame pattern is as desired (see fig. A,B 1 in. and C below for the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting on page 18 for corrective action. 0 in. JXG4604A Owner’s Manual...
  • Page 17: Excess Flow Safety Valve Reset Procedure

    To ensure the procedure is safely and successfully performed, please carefully follow these instructions: 1. Close the LP tank valve. 2. Turn all burner control knobs to the OFF position. 3. Disconnect the regulator from the LP tank. 4. Open the lid of the grill. JXG4604A Owner’s Manual...
  • Page 18: Care And Maintenance

    Wire brush Paper clip Putty knife/scraper Compressed air DO NOT use cleaners that contain acid, mineral spirits or xylene. Outside surfaces Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water. Inside surface JXG4604A Owner’s Manual...
  • Page 19: Troubleshooting

    Obstruction of gas flow. Clear burner tubes. Check for bent or kinked hose. Disengagement of burner to valve. Reengage burner and valve. Clean venturi. Spider webs or insect nest in venturi. Burner ports clogged or blocked. Clean burner ports. JXG4604A Owner’s Manual...
  • Page 20 If flames are blue and noisy – close flap at the end of the venturi tubes in 1/8” increments until flames are correct. *Propane Models must be open a minimum of 1/8” *Natural Gas Models must be open a minimum of 1/16” JXG4604A Owner’s Manual...
  • Page 21: Warranty Program

    Manufactured by: Bond Manufacturing Company 1700West 4th Street Antioch, CA94509 Black & Decker and the Black & Decker logo are trademarks of The Black & Decker corporation and are used under license. All rights reserved. Printed in China JXG4604A Owner’s Manual...

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