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VCS4000/5000 ASSEMBLY PROCEDURES
Tools Required: Knife or scissors; hammer; Phillips or #2 Robertson (square) screwdriver
Step 1: Unpack carton.
B o x
# 4
B o x
# 1
B o x
# 3
B o x
# 2
Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight over
the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective covering
from stainless steel parts.
Page 1
50002159 2/04 Rev.0 En
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Summary of Contents for Vermont Castings VCS4000
- Page 1 VCS4000/5000 ASSEMBLY PROCEDURES Tools Required: Knife or scissors; hammer; Phillips or #2 Robertson (square) screwdriver Step 1: Unpack carton. B o x B o x B o x B o x Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight over the top of the Barbecue.
- Page 2 VCS4000/ 5000 ASSEMBLY Step 2: Install casters. Required: (2) casters Prop up the left end of the grill with a block of wood or other solid item. Position a caster stem into the hole in each corner Caster of the bottom panel, and push as far as possible 6 to 8”...
- Page 3 VCS4000/ 5000 ASSEMBLY Step 5: Attach front and side shelves. Required: (2) side shelves; (1) left and (1) right front shelf; (1) shelf insert; (6) #10–24 x 1/2” bolts; (6) spring clip fasteners Fig. 5a (6) #10–24 x 1/2” Bolt...
- Page 4 VCS4000/ 5000 ASSEMBLY Step 6: Attach door handles, drawer handle), and knobs. Required: (2) (3*) door handles; (4) (6*) bolts; (5) (6*) knobs Attach (2) door handles to the front doors with (4) bolts provided. Push the control knobs onto the valve stems, ensuring the flats on the stems are aligned to those in the knobs.
- Page 5 VCS4000/ 5000 ASSEMBLY Step 8: Install internal components. Required: (4) (5 for VCS5000) sear plates; (3) (4 for VCS5000) cooking grates; (1) warming rack Place the sear plates into the base unit, Sear ensuring the edge with the finger hole plates (4/ 5) faces the grill front.
- Page 6 VCS4000/5000 ASSEMBLY DRAWING...
- Page 7 VCS4000/5000 PARTS LIST ITEM DESCRIPTION No. Reqd. VCS4000 VCS5000 Base Assembly 50001815 50001816 Ignitor Assembly Kit, 6-Pole 50001619 50001619 Console Assembly 50002137 50002136 Lid Assembly, Rear 50001537 50001538 Front Lip 50001818 50001819 Valve Assembly, LP 50001402 50000803 Valve Assembly, Natural Gas...
- Page 8 Vermont Castings, Majestic Products 410 Admiral Boulevard Mississauga, Ontario, Canada L5T 2N6 Phone: (905) 670-7777 www.majesticproducts.com • www.vermontcastings.com...
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