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SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 1
OPERATOR'S MANUAL
Snow Joe Max Single Stage Gas Snow Thrower Series
Models SJ803/805
m WARNING
Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to
comply with these instructions may result in personal injury. Save these instructions.
This unit is equipped with an internal combustion engine and may spark resulting in fire or explosion if used near
combustible material or fluid. Only use when the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). The spark arrester shall be maintained in effective working order by operator.
SNOW JOE LLC, 86 EXECUTIVE AVENUE, EDISON, NJ 08817
Form NO. 7SJ800-800
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Summary of Contents for SNOWJOE SJ803
- Page 1 SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 1 OPERATOR’S MANUAL Snow Joe Max Single Stage Gas Snow Thrower Series Models SJ803/805 m WARNING Read and follow all safety rules and instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
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Page 2: Record Product Information
Copy Serial #: these numbers into the space provided to the right. Customer Support DO NOT return this SNOW JOE/SUN JOE product to the Retailer! Please call our customer service team for STOP... - Page 3 SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 3 Introduction Thank you for purchasing a Snow Joe Snow Thrower. This machine has been engineered to provide excellent performance when properly operated and maintained. It is important that you read, and understand, the safety, operation and maintenance information before using the snow thrower. This manual is used for both the SJ803 and SJ805 model snow throwers.
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Page 4: Maintenance And Storage
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 4 is an open flame, spark or pilot light (e.g.: furnace, water, Maintenance and Storage heater, space heater, clothes dryer etc.). Follow these rules: Operation Maintain or replace safety and instruction labels. Disengage all controls, stop the engine and wait until the Follow these rules: auger/impeller comes to a complete stop before cleaning, Do not operate machine while under the influence of alcohol... -
Page 5: Spark Arrester
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 5 Spark Arrester Technical Data m WARNING MODEL SJ803 MODEL SJ805 This machine is equipped with an internal combustion Clearing width - 21" Clearing Width - 21" engine and should not be used on or near any Clearing depth - 10"/250mm... - Page 6 SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 6 Assembly Upper and Lower Handle 1. Pivot the upper handle into the operating position until it NOTE: Reference to right or left side of the snow thrower is clicks. Ensure the cable is not pinched in the process, or determined from behind the unit in the operating position.
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Page 7: Chute Assembly
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 7 Figure 4 4. Using the locking collar, secure the discharge chute to the base (see Fig. 5-1, 5-2). Figure 2-3 Note: The clip on the locking collar must be in the back of the discharge chute. -
Page 8: Fuel Recommendation
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 8 5. Fasten the locking collar and snap into plate (see Fig.6-1, 6-2). 6. Loosen the knobs found on the top of the chute assembly and pivot the upper chute up or down to the desired angle. Note: The locking mechanism should be in back of the chute. -
Page 9: Adding Fuel
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 9 Adding Fuel m WARNING Gasoline is extremely flammable and the vapors are explosive which may result in serious injury or property damage. Do not fuel the snow thrower indoors or when the engine is hot. Do not use a pressurized starting fluid. Extinguish cigarettes, cigars, pipes and other sources of ignition. -
Page 10: Operation
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 10 Operation Recoil Starter Ignition key Oil Fill m WARNING Primer Review all safety warnings in this manual and labels on the machine before initiating operation. Failure to do so may result in serious injury or death. (see Safety section). -
Page 11: Recoil Starter
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 11 3. Move the Throttle Control to the FAST (rabbit) position. 4. Move Choke Control on the engine to the CHOKE position (cold engine start). If the engine is warm, move the lever to the RUN position. -
Page 12: Maintenance
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 12 Maintenance Checking the Engine Oil To check the engine oil: Lubrication Lubricate the pivot points on the control handle and the extension spring at the end of the control cable with a light oil once every season and before the snow thrower is put into storage at the end of the season. -
Page 13: Maintenance And Adjustments
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 13 Maintenance and 5. Tip the snow thrower into the operating position and pull the Recoil Starter Handle to test if it is difficult to pull. If it is Adjustments difficult to pull then remove the spark plug, pull the handle several times to ensure trapped oil in the Head is removed. -
Page 14: Replacing The Spark Plug
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 14 Replacing the Spark Plug m WARNING Do not check for a spark with the spark plug removed. Do not crank the engine with the spark plug removed. m WARNING After the engine has been running the muffler is very hot and can cause burns. -
Page 15: Replacing The Belt
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 15 Electrode Auger Pulley .0.2-.03 in. (0.60-0.80 mm) Engine Pulley Figure 20 Figure 22 Belt Off 4. Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross- threading. -
Page 16: Cleaning The Engine
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 16 Replacing the Auger Paddles Storage m CAUTION Do not allow the auger!s rubber paddles to wear to Cleaning the Engine the point where portions of the metal auger itself can come in contact with the pavement. Doing so can m WARNING result in serious damage to your snow thrower. -
Page 17: Troubleshooting
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 17 Troubleshooting Problem Cause Remedy Engine fails to start 1. Fuel tank empty, or stale fuel 1. Fill tank with clean, fresh 2. Blocked fuel line gasoline. Fuel becomes stale 3. Key not inserted all the way. after thirty days. - Page 18 SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 18 Troubleshooting Problem Cause Remedy 1. Loose parts or damaged auger. 1. Stop the engine immediately Excessive vibration and disconnect the spark plug wire. Tighten all bolts and nuts. If vibration continues, have the unit serviced by an authorized service dealer.
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Page 19: Replacement Parts
SJ_803_MANUAL ENG_R_Layout 1 9/2/10 2:23 PM Page 19 Replacement Parts Component Part Number and Description SJ800-001 V Belt SJ800-002 Scrapper Blade 21" SJ800-003 Key SJ800-004 Auger Blade SJ800-005 Rubber Paddle SJ800-006 Replacement Kit (includes 4 crescents, 2 paddles and hardware) SJ800-007 Spark Plug SJ800-008 Auger Cable Please call our customer service team for assistance at 866-766-9563 (866-SNOW-JOE) - Page 20 Belts and augers are not covered under warranty – belts and augers wear out and can be purchased at the Snow Joe Center. Snow Joe, LLC may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating Snow Joe, LLC to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective.
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