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Operating and Maintenance Manual
3" Gas Engine Powered Diaphragm Pumps
Models MCP5538-6538
215 Power Dr
Keep this information guide or a copy of it with the pump.
Berlin, WI 54923
Contact Magnum Products LLC for additional copies if this
Operation Manual Contents
manual should become lost. If you have any questions regarding
Tel (920) 361.4442
operating or servicing this p
ump please contact Magnum
Fax (920) 361.4416
Products LLC at 1-800-926-9768.
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Table of Contents
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Summary of Contents for Magnum MCP5538
- Page 1 Operating and Maintenance Manual 3” Gas Engine Powered Diaphragm Pumps Models MCP5538-6538 215 Power Dr Keep this information guide or a copy of it with the pump. Berlin, WI 54923 Contact Magnum Products LLC for additional copies if this Operation Manual Contents manual should become lost.
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Page 2: Table Of Contents
peration Manual Contents: • Serial Number/Model Number Information Pg. 2 • Safety Information Pg. 3 • Service Safety Information Pg. 4 • Pump Specifications Pg. 5 • Sound Specifications Pg. 6 • Operating Instructions Pg. 6 • Pump Diagram Pg. 7 •... -
Page 3: Serial Number/Model Number Information
Serial Number / Model Number: A nameplate listing the Model Number and Serial Number is located on each pump. The Model Number and Serial Number are necessary for ordering arts or requesting service; it is important that you document these umbers. -
Page 4: Safety Information
Safety Information: Operator Safety: Internal Combustion Engines DANGER! NDICATES AN IMMINENTLY HAZARDOUS SITUATION FAILURE TO ABIDE BY SAFETY PRECAUTIONS WILL RESULT IN DEATH OR SERIOUS INJURY DO NOT operate in an enclosed area, as DO replace the fuel cap after refueling. exhaust fumes are lethal. -
Page 5: Service Safety Information
Service Safety: WARNING! OORLY MAINTAINED EQUIPMENT CAN BECOME A SAFETY HAZARD N ORDER FOR THE PUMP TO OPERATE SAFELY AND PROPERLY PERIODIC MAINTENANCE AND OCCASIONAL REPAIRS ARE NECESSARY DO NOT attempt to clean or service the pump DO operate the pump with all safety devices while it is running. -
Page 6: Pump Specifications
MAGNUM MODELS MCP5538 & 6538 3” DIAPHRAGM PUMP WITH HONDA GX160K1 GAS ENGINE PUMP SPECIFICATIONS POWER HONDA GX160K1 GAS ENGINE 4.1kw 5.5hp ENGINE SPEED 2700 rpm PUMP SPEED 63 strokes per minute CAPACITY 333 l/m (88gpm) SUCTION LIFT 7.5m (25ft) DISCHARGE HEAD 7.5m (25ft) -
Page 7: Sound Specifications
Sound Measurement Specifications: The required sound specifications, per Appendix 1, Paragraph 1.7.4.f of the EC- Machine Regulations, are: • The sound pressure level at operator’s location (L ) = 83 db (A) • The sound power level (L ) = 95 db (A) These sound values were determined according to the ISO 3744 for the sound power level (L ) and ISO 6081 for the sound pressure level (L... -
Page 8: Pump Diagram
Pump Diagram: 5538(ce)-6538(ce) Gas... -
Page 9: Maintenance Requirements
Maintenance Requirements: For engine maintenance, refer to the engine operation manual. Change the transmission oil after the first 40 hours of operation. a. Use SAE 80/90 EP gear oil. b. Capacity is 20oz (550ml, 1 ¼ pints). c. Fill with oil to the oil level plug located in the transmission cover. d. -
Page 10: Troubleshooting Guide
Troubleshooting Guide: Problem Possible Reason 1. Pump may be too high above or too far away from the Pump does not prime AND/OR water source. Pump does not operate properly. 2. There may be leaks in the suction hose or hose connection. - Page 11 5538(ce)-6538(ce) Gas...
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Page 12: Parts List
Models 5538-6538 3” Diaphragm Pumps, GAS Powered Close Coupled Ref. 5538 6538 Qty. Description Aluminum Cast Iron P3309-A1 P3309-C2 3” Suction Connection P3322-P3323 P3322-P3323 Plug with Gasket Assembly P3041 P3041 3” Nipple A010.050.0175 A010.050.0175 1/2"-13 x 1 3/4" Hex Screw & L.W. 18-051 18-051 1/8”... -
Page 13: Parts List Con't
Ref. 5538 6538 Qty. Description Aluminum Cast Iron 0002-1603 0002-1603 1/8” Square Head Pipe Plug W35-T11141SM W35-T11141SM Lip Seal AF010.031.0100Z AF010.031.0100Z 5/16”-24 x 1” Hex Screw & L.W. P4856 P4856 Engine Adapter BC070.031.0100 BC070.031.0100 5/16”-18 x 1” Socket Screw & LKI.W. P5601 P5601 3/16”... -
Page 14: Exploded View (Skid & Wheel Mounting)
5538(ce)-6538(ce) Gas... -
Page 15: Parts List (Skid & Wheel Mounting)
Models 5538-6538 Skid Mounting Close Coupled Ref. 5538 6538 Qty. Description Aluminum Cast Iron P3324L P3324L Skid Frame Left P3324R P3324R Skid Frame Right P3320A P3320A Towing Pole A010.037.0225 A010.037.0225 3/8”-16 x 2 1/4” Hex Screw, H.N., L.W. & F.W. A010.050.0225 A010.050.0225 1/2”-13 x 2 1/4”...