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Generators
GENERATOR SET
6.5 HP - RECOIL START - 2600W/2800W RATED
Model 91523
OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Website at: http://www.harborfreight.com
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
©
®
Copyright
2004 by Harbor Freight Tools
. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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Summary of Contents for Chicago Electric 91523
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Page 1: Operating Instructions
2004 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions, please call 1-800-444-3353. -
Page 2: Product Specifications
18 and 20 are included. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. SKU 91523 PRODUCT SPECIFICATIONS C urrent O utput: 110/120 V olts @ 20 A M P ’s... -
Page 3: General Safety Rules
Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded. SKU 91523 GENERAL SAFETY RULES WARNING! SAVE THESE INSTRUCTIONS... -
Page 4: Personal Safety
The correct generator will do the job better and safer at the rate for which it is designed. Do not use the generator if the Power Switch does not turn it on or off. Any generator that cannot be controlled with the Power Switch is dangerous and must be replaced. SKU 91523 PERSONAL SAFETY PAGE 4... - Page 5 Maintain labels and nameplates on the Generator and Engine. These carry important information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Generator service must be performed only by qualified repair personnel.
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Page 6: Specific Product Warnings And Precautions
Connect lifting equipment to the Frame of the Generator. Before lifting the Generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load. Keep all personnel away from the suspended generator during relocating. SKU 91523 INSTALLATION PRECAUTIONS PAGE 6... -
Page 7: Fire And Explosion Precautions
If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempt- ing to restart the Generator. Use only engine manufacturer recommended fuel and oil. SKU 91523 Always have multiple ABC class fire PAGE 7... -
Page 8: Mechanical Precautions
Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention. SKU 91523 MECHANICAL PRECAUTIONS CHEMICAL PRECAUTIONS... -
Page 9: Noise Precautions
Connect the generator only to a load or electrical system (110/120 volt) that is compatible with the electrical characteristics and rated capacities of the Genera- tor. Before servicing equipment powered by the Generator, disconnect the equipment from its power input. SKU 91523 NOISE PRECAUTIONS ELECTRICAL PRECAUTIONS EXTENSION CORD LENGTH 25 - 50... -
Page 10: Installation
Install the Generator on a concrete slab or other area where rain drainage or flood waters can not reach it. Generator placement should allow four feet of access to all sides for mainte- nance. SKU 91523 INSTALLATION GENERAL LOCATION PAGE 10... -
Page 11: Grounding The Generator
Engine Crankcase. level is level with the upper marked line on the Dipstick. stick back into the Oil Fill Hole. (See Figure C, next page.) SKU 91523 OPERATING INSTRUCTIONS Fill the Engine’s Crankcase until the oil... - Page 12 ENGINE POWER SWITCH GROUND CONNECTOR FIGURE B FIGURE C SKU 91523 GROUNDING ROD (NOT INCLUDED) FUEL GAUGE (34) PAGE 12 #6AWG GROUNDING WIRE (NOT INCLUDED) FUEL TANK CAP (33) FUEL TANK (30) OIL DIPSTICK (65A)
- Page 13 Turn the 120 volt AC Circuit Breaker (5) to its “ON” position. (See Figure D.) Open the Fuel Valve (40). (See Figure E.) Close the Choke Lever (21A) to about 1/8” clearance. (See Figure E.) CIRCUIT BREAKER FIGURE D CLOSED FUEL VALVE (40) CHOKE LEVER (21A) SKU 91523 OPEN PAGE 13 FIGURE E...
- Page 14 If necessary pull the rope several times until the Engine starts. (See Figure G.) Allow the Engine to run for several seconds. Then, open the Choke Lever (21A) all the way. (See Figure E.) START HANDLE (41A) FIGURE G SKU 91523 FUEL TANK (32) PAGE 14 120 VOLT DUAL OUTLETS...
- Page 15 Terminals (7). NOTE: Make sure to connect the positive (+) lead of the Power Cord to the positive (+) Terminal on the Generator, and connect the negative (-) lead of the Power Cord to the negative (-) Terminal on the Generator. (See Figure H, next page.) SKU 91523 PAGE 15...
- Page 16 Then, reset the circuitry system by replacing the burnt Fuse with a new 10 AMP DC Fuse. Restart the Generator and continue powering the remaining tool or equipment. (See Figure H.) POSITIVE (+) DC TERMINAL (7) NEGATIVE (-) DC TERMINAL (7) FIGURE H SKU 91523 PAGE 16 10 AMP DC FUSE...
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Page 17: Inspection, Cleaning, And Maintenance
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR RE- PLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 91523 PAGE 17... -
Page 18: Parts List
Bolt (M5x16) Cable Sheath Bolt (M8 x 242) NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 91523 PARTS LIST Qty. Part # Bolt (M6 x 172) Bolt (M5x20) -
Page 20: Parts List A
Nut (Special 14mm) Starter Ratchet Spring Start Rope Start Handle NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 91523 PARTS LIST A Qty. Part # Starting Case Assy. Spiral Spring... -
Page 21: Assembly Diagram A
ASSEMBLY DIAGRAM A SKU 91523 PAGE 21...
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