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Troubleshooting
Related Manuals for MULTIQUIP SP403030
Summary of Contents for MULTIQUIP SP403030
- Page 1 OPERATION MANUAL MODELS SP403016 SP403020 SP403026 SP403030 PAVEMENT SAW (DEUTZ F2L2011 DIESEL ENGINE) Revision #0 (01/22/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. P/N 38259...
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Page 2: Proposition 65 Warning
PROPOSITION 65 WARNING Engine exhaust some its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. -
Page 3: Silicosis/Respiratory Warnings
SILICOSIS/RESPIRATORY WARNINGS WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica. Silica is a containing chemicals known to cause serious or fatal basic component of sand, quartz, brick clay, granite and injury or illness, such as respiratory disease, cancer,... -
Page 4: Table Of Contents
TABLE OF CONTENTS SP4030 Multiquip Saw Proposition 65 Warning ........... 2 Silicosis/Respiratory Warnings ........ 3 Table of Contents ............ 4 Training Checklist ............ 6 Daily Pre-Operation Checklist ......... 7 Safety ..............8-9 Rules and Regulations ........10-14 Dimensions ............15 Specifications ............ - Page 5 NOTES MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 5...
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Page 6: Training Checklist
TRAINING CHECKLIST TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist when training a new operator or use as a review for more experienced operators. i n i t s i i r c... -
Page 7: Daily Pre-Operation Checklist
DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST y l i i t a t s i . k c l i o v e l . l e c i l l i o v e l . l e i t i d t i w o i t i k a... -
Page 8: Safety
SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure equipment will be referenced with hazard symbols which to read and understand the safety messages appear throughout this manual, and will be referenced in and operating instructions could result in injury conjunction with safety message alert symbols. - Page 9 SAFETY CAUTION — Rotating Blade CAUTION — Overspeed Conditions Rotating blade can cut and crush. Keep NEVER tamper with the factory setting of hands and feet clear. the engine governor. Personal injury and equipment damage can result if operating in speed ranges above the maximum allowable.
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Page 10: Rules And Regulations
NEVER use accessories or attachments that are not death. recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts. - Page 11 RULES AND REGULATIONS NEVER use fuel as a cleaning agent. Verify the engine start switch is set to the OFF position before installing a blade. ALWAYS store the equipment in a clean, dry location Use proper blades and follow the blade manufacturer’s out of the reach of children.
- Page 12 RULES AND REGULATIONS Always store equipment properly when not being used. DIAMOND BLADE SAFETY Equipment should be stored in a clean, dry location out Use appropriate steel-centered diamond blades of the reach of children. When storing the saw in freezing manufactured for particular use on your saw.
- Page 13 RULES AND REGULATIONS SAW LIFTING AND LOADING SAFETY TOWING SAFETY PRECAUTIONS (TRAILER USAGE) CAUTION — Transporting Saw CAUTION — Lifting Saw Conform to Department of Transportation (DOT) Safety This saw is very heavy. Use proper heavy lifting Towing Regulations before transporting saw on public procedures and DO NOT attempt to lift by the guards.
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Page 14: Rules And Regulations
RULES AND REGULATIONS NEVER lubricate components or attempt service on a BATTERY running saw. The battery contains acids that can cause injury to the ALWAYS allow the saw a proper amount of time to cool eyes and skin. To avoid eye irritation, ALWAYS wear safety before servicing. -
Page 15: Dimensions
DIMENSIONS See Figures 1 and 2 and Table 1 for saw dimensions. Figure 1. Chassis and Dimensions — Bottom View & . n i s i a . n i l l a t & r e t y l l e s i l l a t &... -
Page 16: Specifications
SPECIFICATIONS Figure 2. Chassis and Dimensions — Side View Table 2. Blade and Shaft Specifications Blade Shaft Assembly Oil bath design, fully enclosed housing Blade Shaft Bearings Oil bath lubricated Blade Shaft Diameter 2-3/8 in. (60mm) Arbor Diameter 1 in. (25.4mm) Blade Flanges Quick disconnect system, inner flanges mounted to shaft Blade Flange Sizes... -
Page 17: Engine Specifications
ENGINE SPECIFICATIONS Table 3. Engine/Motor Specifications Engine Manufacturer Deutz Model F2L 2011 Max RPM 3000 Horsepower/Max kW 31.3 HP/23.0 kW Peak Torque 66.3 lb./ft. (90 Nm) Fuel Diesel Fuel Capacity 6.0 gallons/22.7L Air Filter Dual element radial seal with integral turbo pre-cleaner Oil Capacity 7 Qts. -
Page 18: Intended Use / Familiarization
INTENDED USE / FAMILIARIZATION INTENDED USE FEATURES ■ Tri-position handlebars allow for 3-position adjustment Operate the SP4030 Multiquip Saw, tools and components in accordance with the manufacturer’s instructions. Use of for optimal maneuverability. any other tools for stated operation is considered contrary ■... -
Page 19: Serial Tag Information
SERIAL TAG INFORMATION MODEL SERIAL NO. Figure 3. Serial Tag/Locations SERIAL TAG The serial tag contains the model number and serial number Record these numbers, in case you need to contact the manufacturer for information or service in the future. of the saw. -
Page 20: Controls And Indicators
CONTROLS AND INDICATORS Figure 4. Controls and Indicators Figures 4 and 5 show the location of the controls, indicators Light Switch – When activated, turns on light. Lights offer and general maintenance parts. The function of each control, better visibility when working indoors. indicator or maintenance part is explained below: Depth Indicator –... -
Page 21: Components
COMPONENTS Figure 5. Components 1. Front Pointer Assembly 12. Documentation Box 2. Blade Wrench 13. Rightside Water On/Off Control Valve 3. Blade shaft Pulley Guard 14. Light Assembly 4. Blade shaft Assembly 15. Engine Assembly 5. Blade Flange 16. Engine Fuel Filler Cap 6. -
Page 22: Basic Engine Information
BASIC ENGINE INFORMATION Figure 6. Basic Engine Components 9. V-belt Tension Adjustment — This bolt provides BASIC ENGINE COMPONENTS means to adjust the V-belt tension at the alternator The following refer to basic engine components and their bracket. functions that an operator may need to reference. The 10. -
Page 23: Choosing Proper Blade Size
CHOOSING PROPER BLADE SIZE CHOOSING PROPER BLADE SIZE Proper blade selection is a product of: ■ Understanding the capability of your saw ■ Understanding the specifications of the engine ■ Understanding the blade shaft speed of your saw ■ Understanding diamond blade operating limitations ■... -
Page 24: Choosing Proper Blade Size
CHOOSING PROPER BLADE SIZE Blade RPM vs. Surface Feet Per Minute (SFPM) CAUTION When choosing a blade for your cutting conditions, follow Verify the engine start switch is OFF before removing the blade manufacturer’s recommendations. Match the or installing a blade. blade speed (blade shaft RPM) to the recommended blade Tighten the 5/8"... -
Page 25: Specific Tools / Saw Blades
SPECIFIC TOOLS / SAW BLADES uniform about the rim of the blade and not succumbing SPECIFIC TOOLS TO BE USED to an “under cutting” condition brought about by highly This saw is to use tools (blades) as follows: abrasive material or improper under cutting core protection. -
Page 26: Installing The Blade
INSTALLING THE BLADE INSTALLING THE BLADE The blade can be mounted on either side of the saw to accomodate different cutting jobs. With the proper sized blade selected, reference the following procedure to install the new blade. Ensure the flange faces are kept clean and smooth as well as the inside diameter of the blade shaft. - Page 27 INSTALLING THE BLADE Stacking Blades for Wide Cuts CAUTION — Improper Torque Combining, or stacking blades together to make wide cuts An improperly torqued mounting bolt can cause the requires an optional bushing extension kit. inside diameter of the blade, blade shaft, and flange bushing to quickly wear.
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Page 28: Blade Guards
BLADE GUARDS 2. Standing toward the back of the blade guard, grasp BLADE GUARD the top handle firmly with your outboard hand (this will The blade guards can be mounted on either side of the be the right hand if the guard is mounted on the right saw to accomodate different cutting jobs. -
Page 29: Blade Guards
BLADE GUARDS INSTALLING THE FLANGE GUARD Installing a Blade Guard: The flange guard protects the blade flange when not in use. 1. Slide the blade guard straight downward to engage the tapered mounting clip (Figure 16). 1. Slide the flange guard onto the guard mounting tab on the frame (Figure 18). -
Page 30: Water Delivery System
WATER DELIVERY SYSTEMS WATER DELIVERY SYSTEM (OPTION) CAUTION When storing the saw where temperatures may drop below freezing, blow out the water lines to prevent damage to the water delivery system. 1. Connect the water supply hose to the water inlet (garden hose) fitting on the left side of the saw (Figure 5, Item 21). -
Page 31: Battery
BATTERY BATTERY SETUP WARNING — Battery hazards Always recharge the battery in a well- ventilated area to avoid risk of a dangerous concentration of combustible gases. Battery electrolyte contains corrosive, toxic chemical (dilute sulfuric acid). Avoid contact with eyes and skin. Figure 19. -
Page 32: Fueling The Saw
FUELING THE SAW FUELING THE SAW Priming the Fuel System The saw utilizes a fuel primer bulb (Figure 21, item A) or This saw features a 6 gallon, clear, molded plastic fuel button (item B), when fueling the saw for the first time or tank for ease of checking the fuel level. -
Page 33: Cold Weather Operation/Pointer Adjustment
COLD WEATHER OPERATION/POINTER ADJUSTMENT 3. Adjust the pointer rod (Item 5), by loosening the lock COLD WEATHER OPERATION knob (Item 4). Move the pointer directly over the middle Block Heaters of the two strings in your hand and tighten the pointer setscrew to lock the pointer in position. -
Page 34: Raise-Lower Controls
RAISE-LOWER CONTROLS RAISE - LOWER CONTROLS SETTING THE DEPTH STOP The MQ SP4030 saw uses a 24-volt motor and hydraulic The SP4030 saw uses a controlled depth stop to position cylinder to raise and lower the saw. The raise-lower function and set the blade at a desired cut depth (Figure 26). -
Page 35: Wheel Drive System
RAISE-LOWER CONTROLS/WHEEL DRIVE SYSTEM To control the depth of cut with saw running and blade WHEEL DRIVE SYSTEM mounted: The 4030 Series features a cable-controlled hydraulic 1. Set depth indicator as outlined on previous page. powered gear motor system with infinite Forward-Neutral- Reverse (F-N-R) speed adjustment. -
Page 36: Operation
OPERATION STARTING AND STOPPING THE ENGINE WARNING DO NOT leave the saw unattended while the engine is running. NEVER start, park, or leave the saw unattended on a slope. CAUTION Allow the engine to warm up before increasing engine speed. 1. - Page 37 OPERATION Stopping the Engine OPERATING SYNOPSIS BEFORE STARTING — Check all fluid levels. Secure blade firmly to blade shaft. Make sure all protective guards In case of an EMERGENCY, push the RED are in place and properly mounted. Wear eye, ear EMERGENCY-STOP BUTTON to stop all protection and protective clothing.
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Page 38: Loading And Transporting
LOADING AND TRANSPORTING LOADING, UNLOADING AND TRANSPORTING THE Lifting Point The convenient single point for lifting the saw with a hoist is located above the engine (Figure 33). Loading and Unloading WARNING When LOADING, UNLOADING, or when on a STEEP SLOPE, the engine MUST BE at 1800 RPM or above to prevent loss of control. -
Page 39: Maintenance
MAINTENANCE MAINTENANCE Maintenance Schedule Daily (8-10 Hours) WARNING 1. Check fluid levels in engine and reservoir; fill as Certain maintenance operations or machine adjustments necessary. require specialized knowledge and skill. Attempting to 2. Visually inspect for wear and damage. perform maintenance operations or adjustments without 3. - Page 40 MAINTENANCE ENGINE Never blow dirt out with compressed air or try to clean with fluids. Damage can occur to the filter, and if reinstalled, This saw features a 30 HP DEUTZ Tier II diesel engine, can result in damage to the engine. F2L2011.
- Page 41 MAINTENANCE Checking Engine Oil Oil Filter (125 Hours) 1. Check engine oil level daily before starting the engine. 1. Replace the engine oil filter (Figure 38) every oil change or 125 hours. Refer to your engine manual for specific 2. When checking or adding oil, place the machine so details to perform this operation.
- Page 42 MAINTENANCE Fuel Filter (200 Hours) LUBRICATION ■ Replace the engine fuel filter (Figure 39) every 500 hours. This saw has many service-saving features, including fully Refer to your engine manual for specific details to perform enclosed oil bath lubricated blade shaft bearings that require this operation.
- Page 43 MAINTENANCE COOLING SYSTEM BATTERY/CHARGING SYSTEM The Deutz 2011 Series engine uses a robust, heavy duty WARNING — Battery hazards oil cooler system to cool the engine. The cooling system ALWAYS recharge the battery in a well- will benefit from periodic inspection and cleaning. ventilated area to avoid risk of a dangerous 1.
- Page 44 MAINTENANCE Replacing the Battery Removable Guards and Access Panels For ease of service access, the guards and access panels shown in Figure 44 are removable. Figure 42. Battery Location 1. Remove rear access panel. 2. Disconnect both negative battery cables first, then disconnect both positive battery cables to prevent arcing.
- Page 45 MAINTENANCE Belts and Pulleys This saw uses a 6 groove 3V X 500 optibelt for its drive belt system and a hydrostatic pump belt (AX-35). 1. Engine Mount Adjustment Screw 2. Engine Mount Adjustment Nut 3. Turnbuckle Pivot Screw 4. Engine Mount Pivot screw 5.
- Page 46 MAINTENANCE Rotary Belt Tensioner BLADE SHAFT The rotary belt tensioner system uses a 9/16"-headed nut The fully enclosed blade shaft eliminates most maintenance and a 15/16" or 1" nut to set belt tension by positioning an (Figures 48 and 49). Should the blade shaft need service arm between the tensioner pulley and the tensioner base.
- Page 47 MAINTENANCE Removal and Replacement DRIVE SYSTEM ALIGNMENT To ensure correct blade shaft/wheel alignment, this In addition to blade alignment, maintaining proper blade operation should be performed by and authorized service and drive system alignment will allow the saw to cut lines center.
- Page 48 MAINTENANCE 3. Lock down the wheel mount assembly attachment bolts when the appropriate alignment distance is set. 1. Blade Flange 2. Horseshoe Puller Plate 3. Puller Plate 4. Perimeter Bolt 5. Center Puller Bolt 6. Blade Mounting Bolt Figure 53. Blade Flange Puller Removing the Inner Blade Flange 1.
- Page 49 MAINTENANCE 6. Loosen the mounting bolt and remove the outer flange Installing the Inner Blade Flange and bushing. 1. Ensure that the tapered portion of the blade shaft and the 7. Inspect the inner flange to ensure the proper seating inner blade flange are clean and free of burrs or indentations.
- Page 50 MAINTENANCE CIRCUIT BREAKERS Thermal circuit breakers are located behind the console access cover at the top of the console. See Figure 56. Figure 56. Circuit Breakers Under normal circumstances the circuit breakers do not require service. They automatically reset when an overload condition is corrected.
- Page 51 MAINTENANCE PTO DRIVE MAINTENANCE RAISE-LOWER SYSTEM Disassembly of the PTO drive and replacement of the PTO The saw uses a 12-volt hydraulic pump and hydraulic drive sheave/bearing assembly requires the PTO bearing cylinder to power the raise-lower system. puller, p/n 18610. The sheave/bearing assembly is not 1.
- Page 52 MAINTENANCE 1. Pump Motor 2. Lift Pump Reservoir 3. Raise-Lower Valve (Solenoid) 4. Raise-Lower Toggle 5. Raise-Lower Wire Harness 6. Lift Cylinder 7. Lift Pump Solenoid Figure 60. Raise-Lower System RAISE-LOWER SYSTEM TROUBLESHOOTING Refer to the following table to assist in troubleshooting the raise-lower system.
- Page 53 MAINTENANCE Many hydraulic problems are a result of low fluid levels. F-N-R CONTROL ADJUSTMENT Before checking any other possibilities, make sure the hydraulic fluid level is correct. Hydraulic problems could be a result of the following: 1. Incorrect hydraulic fluid level. 2.
- Page 54 MAINTENANCE 1. Hydraulic Reservoir 2. Filter 3. Pump 4. Lift Cylinder 5. Wheel Motor 6. Lift Cylinder Assembly 7. Motor 8. Pump Body Figure 63. Hydraulic System 3. Collect and dispose the used oil (and filter) in DRAINING THE HYDRAULIC SYSTEM accordance with ordinances and regulations of your area.
- Page 55 MAINTENANCE ■ Clean exterior with a cloth soaked in clean oil. Tips When Draining and Filling the Hydraulic Oil System ■ Store unit covered with plastic sheet in moisture and dust-free location out of direct sunlight. 1. It will take 3-4 quarts to fill the hydraulic system when new and somewhat less when changing the oil.
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Page 56: Troubleshooting (Engine)
TROUBLESHOOTING (ENGINE) t t u l l u t s - o t t i t c e t t c s i s i d l l i , t r h t i O “ ” . e t t . -
Page 57: Troubleshooting (Engine)
TROUBLESHOOTING (ENGINE) r i a r i d . s i r i a c i r r i a . y r s u l W “ ” r e i s s l l i f h t i b i r i f s i . -
Page 58: Troubleshooting (Blade)
TROUBLESHOOTING (BLADE) l u s r e l i t l u r o f e r r i t t a i r t f o a i r l i s a c i i r b , k c n i c c o l r “... -
Page 59: Wiring Diagram
WIRING DIAGRAM MQ SP4030 SAW • OPERATION MANUAL — REV. #0 (01/22/09) — PAGE 59... - Page 60 © COPYRIGHT 2009, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
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