Quantum Rehab 6000 XL Owner's Manual
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Quantum Rehab 6000 XL Owner's Manual

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21 Healey Road • Dandenong, 3175 • Victoria, Australia • ACN# 088 609 661 • www.quantumrehab.com

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  • Page 1 21 Healey Road • Dandenong, 3175 • Victoria, Australia • ACN# 088 609 661 • www.quantumrehab.com...
  • Page 2 (black symbol with red circle and red slash). 088 609 661 This product is manufactured by: Pride Mobility Products Corporation 182 Susquehanna Avenue Exeter, PA 18643-2964 Copyright © 2006 Pride Mobility Products Corp. INFMANU3208/Rev A/June 06 www.quantumrehab.com Quantum 6000 XL...

  • Page 3: Table Of Contents

    This owner’s manual is compiled from the latest specifications and product information available at the time of publication. We reserve the right to make changes as they become necessary. Any changes to our products may cause slight variations between the illustrations and explanations in this manual and the product you have purchased. Quantum 6000 XL www.quantumrehab.com...

  • Page 4: Introduction

    We want to hear your questions, comments, and suggestions about this manual. We would also like to hear about the safety and reliability of your new power chair, and about the service you received from your Quantum Rehab Specialist. Please notify us of any change of address, so we can keep you apprised of important information about safety, new products, and new options that can increase your ability to use and enjoy your power chair.
  • Page 5 Unlocked and in freewheel mode. Battery Configuration: + = Positive Terminal Post – = Negative Terminal Post Connect Red wire to positive (+) terminal post. Connect Black wire to negative (-) terminal post. Quantum 6000 XL www.quantumrehab.com...
  • Page 6 3-pronged adapter to an electrical outlet having 2-pronged plug access. Failure to heed could result in personal injury and/or property damage. Prevent personal injury and equipment damage. Do not connect an extension lead to the AC/DC converter or the battery charger. www.quantumrehab.com Quantum 6000 XL...

  • Page 7: Safety

    Pride has designed and engineered your power chair to provide maximum mobility and utility. A wide range of accessories is available from your Quantum Rehab Specialist to further customise your power chair to better suit your needs and/or preferences. However, under no circumstances should you modify, add, remove, or disable any feature, part, or function of your power chair.
  • Page 8 WARNING! When on any sort of an incline or decline, never place the power chair in freewheel mode while seated on it or standing next to it. Doing so may result in personal injury and/or damage to your power chair. www.quantumrehab.com Quantum 6000 XL...
  • Page 9 Obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme caution. Quantum 6000 XL www.quantumrehab.com...
  • Page 10 WARNING! Do not attempt to have your power chair proceed rearwards down any step, kerb, or other obstacle. This may cause the power chair to tip and cause personal injury. KERB KERB Figure 2. Correct Kerb Approach Figure 3. Incorrect Kerb Approach www.quantumrehab.com Quantum 6000 XL...

  • Page 11: Iii. "Your Power Chair

    ! If you are in the doorway of a lift when the door(s) begin to close, push on the rubber door edge or allow the rubber door edge to contact the power chair and the door will reopen. ! Use care that handbags, packages, or power chair accessories do not become caught in lift doors. Quantum 6000 XL www.quantumrehab.com...
  • Page 12 Failure to do so may result in personal injury and/or damage to your power chair. Positioning Belts Your Quantum Rehab Specialist, therapist(s), and other healthcare professionals are responsible for determining your requirement for a positioning belt in order to operate your power chair safely.
  • Page 13 WARNING! Do not operate your power chair while you are under the influence of alcohol, as this may impair your ability to operate your power chair in a safe manner. Quantum 6000 XL www.quantumrehab.com...
  • Page 14 NOTE: For further information on EMI/RFI, go to the Resource Center on www.pridemobility.com. If unintended motion or brake release occurs, turn your power chair off as soon as it is safe to do so. Contact your Quantum Rehab Specialist to report the incident. www.quantumrehab.com...
  • Page 15 THE QUANTUM 6000 XL The Quantum 6000 XL has two main assemblies: the seat assembly and the power base assembly. See figure 5. Typically, the seat assembly includes the armrests, seatback, and seat base. The power base assembly includes two motor/brake assemblies, two drive wheels, four caster wheels, two batteries, and wiring harnesses.
  • Page 16 I I I . Y O U R P O W E R C H A I R QUANTUM 6000 XL SPECIFICATIONS Suspension: Front and Rear Drive Wheels: 35.56 cm solid Caster Wheels: Rear: 15.24 cm solid Front: 12.7 cm solid ¹...
  • Page 17 SIDE NOT SHOWN) FRONT COVER MANUAL FREEWHEEL LEVER Figure 6. The Quantum 6000 XL Power Base ELECTRICAL COMPONENTS The electrical components consist of the controller assembly, the batteries, and the motors. The batteries, motors, and controller power module are located on the power base assembly. The controller is located on the seat assembly.
  • Page 18 If the circuit trips, allow your power chair to “rest” for approximately one minute. The circuit breaker will reset itself. Turn on the controller, and continue normal operation. If the main circuit breaker continues to trip repeatedly, contact your Quantum Rehab Specialist. CONTROLLER POWER MODULE...
  • Page 19 To clear this code, turn off the controller and place the power chair in drive mode. Then turn on the controller. The error message should be cleared. If it isn’t, contact your Quantum Rehab Specialist. NOTE: The power chair will be significantly easier to push with the power off.
  • Page 20 WARNING! Prevent motor damage! Immediately release the joystick if the motors stall. Failure to release the joystick within 5 seconds of motor stall may cause the motors to overheat, resulting in damage to the motors, lack of motor performance, and/or increased motor noise. www.quantumrehab.com Quantum 6000 XL...

  • Page 21: Assembly

    Replacement nylon insert lock nuts are available at local hardware stores or through your Quantum Rehab Specialist. ARMREST ANGLE ADJUSTMENT CONTROLLER POSITION SEAT HEIGHT/ANGLE ADJUSTMENT FOOT PLATFORM ANGLE ADJUSTMENT FOOT PLATFORM HEIGHT/DEPTH ADJUSTMENT Figure 10. Quantum 6000 XL Assembly View (Synergy Seat Shown) Quantum 6000 XL www.quantumrehab.com...
  • Page 22 WARNING! Do not pick up the seat frame by the armrests. They are free to pivot, and you may lose control of the seat if they do so, resulting in personal injury or damage to the chair. SEAT LATCH SAFETY FRONT EXTRUSION REAR EXTRUSION TRAPEZE BARS Figure 11. Universal Mounting System www.quantumrehab.com Quantum 6000 XL...
  • Page 23 7. Replace the rear shroud and tighten the rear shroud fasteners. See figure 6. 8. Secure the controller cable to the armrest receiver with wire ties. See figure 13. WIRE TIES Figure 13. Remote Plus Controller Routed on a High-Back Seat Quantum 6000 XL www.quantumrehab.com...

  • Page 24: Comfort Adjustments

    If your power chair is equipped with a Synergy Seat or Synergy TRU-Balance Power Tilt, refer to the information provided in separate manuals. WARNING! If your power chair was configured by your Quantum Rehab Specialist, please consult your healthcare professional before making any adjustment that may degrade your power chair’s performance and safety by changing its centre of gravity.
  • Page 25 To adjust the seatback angle: Figure 16. Seatback/Armrest Adjustment 1. Remove the adjusting screws from each seat hinge. See figure 16. 2. Set the seatback at the desired angle. 3. Reinstall the adjusting screws to each seat hinge and tighten. Quantum 6000 XL www.quantumrehab.com...
  • Page 26 6. Move the controller mounting block and controller to the other armrest and tighten the mounting screws. NOTE: For high-back seats, loosen the setscrew on the underside of both armrests, transfer the controller, and tighten the setscrews. See figure 18. www.quantumrehab.com Quantum 6000 XL...
  • Page 27 3. Rotate the lever until it is in the fully closed position. NOTE: If the lever will not rotate to the fully closed position, then turn the nut anticlockwise one-quarter or one-half turn. SETSCREW Figure 21. Underside of Foot Platform Quantum 6000 XL www.quantumrehab.com...
  • Page 28 1. Remove the two adjustment screws from the back of each leg rest extension. 2. Slide the leg rest up or down to the desired length. 3. Reinstall the two adjustment screws. Figure 24. Heavy Duty Drop-In Leg Rests www.quantumrehab.com Quantum 6000 XL...
  • Page 29 3. Tighten the hardware. To change foot plate angle (D): 1. Turn the setscrew clockwise to decrease the angle. 2. Turn the setscrew anticlockwise to increase the angle. SETSCREW LOCATIONS Figure 25. Multi-Axis Foot Plate (ELR Shown) Quantum 6000 XL www.quantumrehab.com...
  • Page 30 MANDATORY! Prevent personal injury and product damage! Inspect the positioning belt for loose or damaged parts before each use of the power chair. If you discover a problem, contact your Quantum Rehab Specialist for maintenance and repair. www.quantumrehab.com Quantum 6000 XL...

  • Page 31: Batteries And Charging

    BATTERIES AND CHARGING The Quantum 6000 XL uses two long-lasting, 12-volt, deep-cycle batteries. These batteries are sealed and maintenance free. Since they are sealed, there is no need to check the electrolyte (fluid) level. Deep-cycle batteries are designed to handle a longer and deeper discharge.
  • Page 32 (e.g., an automotive battery charger). NOTE: Your power chair’s charger will not operate after the batteries have been discharged to nearly zero voltage. If this happens, call your Quantum Rehab Specialist for assistance. How often must I charge the batteries? Many factors come into play when deciding how often to charge the batteries.
  • Page 33 It will be well worth it to take the time to break in your battery properly. NOTE: The useful life of a battery is quite often a reflection of the care it receives. Quantum 6000 XL www.quantumrehab.com...
  • Page 34 What about shipping? If you wish to use a freight company to ship your power chair to your final destination, repack your power chair in the original shipping container and ship the batteries in separate boxes. www.quantumrehab.com Quantum 6000 XL...

  • Page 35: Operation

    WARNING! Unless faced with an emergency situation, do not use the on/off key to stop the chair. This will cause the power chair to stop abruptly. WARNING! Always turn the power off when you are stationary to prevent unexpected movement. Quantum 6000 XL www.quantumrehab.com...
  • Page 36 “ripple up and down of lights,” turn off the controller and allow the joystick to return to the neutral position. Then turn on the controller. NOTE: If you still get “ripple up and down of lights,” contact your Quantum Rehab Specialist. www.quantumrehab.com...
  • Page 37 Power Accessories (Optional) If your power chair is equipped with power accessories such as power elevating leg rests, you can operate them through the keypad. Contact your Quantum Rehab Specialist for information on how to operate these accessories. Off-board Charger/Programming Socket The off-board charger/programming socket is located on the front of the Remote Plus.
  • Page 38 Error codes are displayed as a number of flashing lights. For instance, if the first light is flashing rapidly, the battery voltage is nearly depleted. The table below identifies the individual error codes, probable causes, and possible solutions. If you get one of these error codes, contact your Quantum Rehab Specialist. FLASHING LIGHTS...
  • Page 39 WARNING! If your power chair begins to move in an unexpected manner, immediately release the joystick. Unless the joystick is damaged, this action should stop your power chair. Figure 29. Microdrive Controller with Joystick Interface Module Quantum 6000 XL www.quantumrehab.com...
  • Page 40 “ripple side to side of lights,” turn off the controller, allow the joystick to return to the neutral position, then turn on the controller. NOTE: If you still get “ripple side to side of lights,” contact your Quantum Rehab Specialist. NOTE: When the batteries approach a discharged state, the first red light will begin to slowly flash, reminding...
  • Page 41 Error codes are displayed as a number of flashing lights. For instance, if the first light is flashing rapidly, the battery voltage is nearly depleted. The following table identifies the individual error codes, probable causes, and possible solutions. If you get one of these error codes, contact your Quantum Rehab Specialist. Quantum 6000 XL...
  • Page 42 SOLUTION High Battery Voltage Check batteries. Solenoid Brake Fault Check motor/brake wiring. Possible Controller Fault See Quantum Rehab Specialist. Possible Joystick Fault See Quantum Rehab Specialist. Inhibit Active Unplug charger. Check connections. Right Motor Wiring Fault Check right motor wiring.

  • Page 43: Care And Maintenance

    M A I N T E N A N C E CARE AND MAINTENANCE Your Quantum 6000 XL is a sophisticated power chair. Like any motorised vehicle, it requires routine maintenance checks. You can perform some of these checks, but others require assistance from your Quantum Rehab Specialist. Preventive maintenance is very important.
  • Page 44 Do not handle or try to repair it. See your Quantum Rehab Specialist if there is a problem. ! Visually inspect the controller cable. Make sure that it is not frayed, cut, or has any wires exposed. See your Quantum Rehab Specialist if there is a problem.
  • Page 45 Your power chair must be disposed of according to applicable local and national statutory regulations. Contact your local waste disposal agency or Quantum Rehab Specialist for information on proper disposal of power chair packaging, metal frame components, plastic components, electronics, and batteries.
  • Page 46 8. Connect the battery harness to the rear battery according to the battery wiring diagram. See figure 33. 9. Install new batteries. 10. Reinstall the front cover and foot platform. 11. Charge the batteries. See VI. “Batteries and Charging.” www.quantumrehab.com Quantum 6000 XL...
  • Page 47 M A I N T E N A N C E BATTERY WIRING DIAGRAM LABEL REAR SHROUD FASTENER (OPPOSITE SIDE NOT SHOWN) FRONT COVER REAR SHROUD RELEASE HANDLES FRONT BATTERY REAR BATTERY Figure 33. Battery Installation Quantum 6000 XL www.quantumrehab.com...
  • Page 48 When to See Your Quantum Rehab Specialist for Service The following symptoms could indicate a serious problem with your power chair. If necessary, contact your Quantum Rehab Specialist. When calling, have the model number, serial number, nature of the problem, and the error code if available.
  • Page 49 All electronic parts, including controllers and battery chargers, have a one (1) year warranty. Servicing to the controller or battery charger must be carried out by your Quantum Rehab Specialist. Any attempt to open or dismantle these items renders the guarantee void on that item.
  • Page 50 N O T E S www.quantumrehab.com Quantum 6000 XL...
  • Page 51 Thank you for making the Quantum 6000 XL your choice in Quality Control - Quantum 6000 XL power chairs. We have Fit and Finish Inclusion of all Parts thoroughly inspected your Joystick Serial Number Performance Quantum 6000 XL. Controller Serial Number...

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