Delco-Remy Starters; Starter Disassembly - Kohler CH940-CH1000 Service Manual

Electrical System

Delco-Remy Starters

H
G
F
E
D
C
B
A
Tube
A
Armature
C
Stop
E
Collar
G
Screw
I
Spring
K
Plate
M
Solenoid
O
Brush Holder
Q
Commutator End
S
Plate
Bolt
U
44
I
J
K
L
M
M
O
P
Q
R
S
T
U
Washer
B
Drive
D
Retaining Ring
F
Drive End Cap
H
Plunger
J
Lever
L
Plug
N
Frame and Field
P
Nut
R
Screw
T
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Starter Disassembly

NOTE: Test procedure for checking starter solenoid.
NOTE: Do not reuse old retainer.
NOTE: Do not soak armature or use solvent when
cleaning. Wipe clean using a soft cloth, or use
compressed air.
1. Remove hex nut and disconnect positive (+) brush
lead/bracket from solenoid terminal.
2. Remove three Torx head screws securing solenoid
to starter.
3. Unhook plunger pin from drive lever. Remove gasket
from recess in housing.
4. Remove two thru (larger) bolts.
5. Remove commutator end plate assembly, containing
brush holder, brushes, springs, and locking caps.
Remove thrust washer from inside commutator end.
6. Remove frame from armature and drive end cap.
7. Remove drive lever pivot bushing and backing plate
from end cap.
8. Take out drive lever and pull armature out of drive
end cap.
9. Remove thrust washer from armature shaft.
10. Push stop collar down to expose retaining ring.
11. Remove retainer from armature shaft. Save stop
collar.
12. Remove drive pinion assembly from armature.
13. Clean parts as required.
62 690 01 Rev. C