Wear Limits - Kohler CH940-CH1000 Service Manual

Torques
Solenoid (starter)
Mounting Hardware
Delco-Remy Starter
Nut, Positive (+) Brush Lead
Delco-Remy Starter
Starter Assembly
Thru Bolt
Delco-Remy (solenoid shift)
Mounting Screw
Brush Holder Mounting Screw
Delco-Remy Starter
Stator
Mounting Screw
Throttle/Choke Control Bracket
Fastener
Valve Cover
Valve Cover Fastener

Wear Limits

Camshaft
End Play
Running Clearance
Bore I.D.
New
Max. Wear Limit
Bearing Surface O.D.
New
Max. Wear Limit
Cam Lobe Profi le (minimum dimension, measured from base circle
to top of lobe)
Exhaust
Intake
Closure Plate End Main Bearing Journal
O.D. - New
O.D. - Max. Wear Limit
Max. Taper
Max. Out-of-Round
Connecting Rod
Crankpin End I.D. @ 70°F
New
Max. Wear Limit
Connecting Rod-to-Crankpin Running Clearance
New
Max. Wear Limit
Connecting Rod-to-Crankpin Side Clearance
62 690 01 Rev. C
CH940
CH940
34.1 mm
(1.3425 in.)
KohlerEngines.com
Specifi cations
CH960 CH980
4.0-6.0 N·m (35-53 in. lb.)
8.0-11.0 N·m (71-97 in. lb.)
5.6-9.0 N·m (49-79 in. lb.)
15.3 N·m (135 in. lb.)
2.5-3.3 N·m (22-29 in. lb.)
6.2 N·m (55 in. lb.)
9.9 N·m (88 in. lb.)
13.6 N·m (120 in. lb.)
CH960 CH980
0.3/1.3 mm (0.011/0.051 in.)
0.025/0.063 mm (0.0010/0.0025 in.)
20.000/20.025 mm (0.7874/0.7884 in.)
20.038 mm (0.7889 in.)
19.962/19.975 mm (0.7859/0.7864 in.)
19.959 mm (0.7858 in.)
35 mm (1.3779 in.)
35 mm (1.3779 in.)
44.978/45.00 mm (1.770/1.771 in.)
44.90 mm (1.767 in.)
0.022 mm (0.0009 in.)
0.025 mm (0.0010 in.)
44.030/44.037 mm (1.7334/1.7337 in.)
0.070 mm (0.0028 in.)
0.030/0.055 mm (0.0012/0.0022 in.)
0.070 mm (0.0028 in.)
0.30/0.59 mm (0.0118/0.0232 in.)
CH1000
CH1000
9