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SMC Networks IDF1E-10 Operation Manual

Refrigerated air dryer
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Please read this manual prior of using the air dryer. Keep the manual readily available for
reference.
Operation Manual
PRODUCT NAME
Refrigerated Air Dryer
MODEL / Series
IDF1E-10
IDF2E-10
IDF3E-10
IDF4E-10
IDF6E-10
IDF8E-10
IDF11E-10
IDF15E-10
Initial issue: January 2004
8th edition : November 2010
IDF3E-20
IDF4E-20
IDF6E-20
IDF8E-20
IDF11E-20
IDF15E-20
© 2010 SMC CORPORATION All Rights Reserved.
IDX-OM-H006-H

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Summary of Contents for SMC Networks IDF1E-10

  • Page 1 IDX-OM-H006-H Initial issue: January 2004 8th edition : November 2010 Operation Manual PRODUCT NAME Refrigerated Air Dryer MODEL / Series IDF1E-10 IDF2E-10 IDF3E-10 IDF3E-20 IDF4E-10 IDF4E-20 IDF6E-10 IDF6E-20 IDF8E-10 IDF8E-20 IDF11E-10 IDF11E-20 IDF15E-10 IDF15E-20 Please read this manual prior of using the air dryer. Keep the manual readily available for reference.

  • Page 2: Idf1E

    To Customers Thanks for purchasing SMC Refrigerated Air Dryer. This opertion manual must be read and understood throughoutly before handling. It provides all essential information for maximizing product operating efficiency, as well as, for safe and longer life span operation. For safety operation of SMC Refrigerated Air Dryer, read thoroughly and follow stated safety instructions, as well as regulation stated within ISO 4414 &...

  • Page 3: Table Of Contents

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) Table of Contents Table of Contents To Customers Chapter i Safety Instructions i - 1 Warning: Before Using Air Dryer ............i - 1 i - 1 - 1 Meanings of signs: Caution, Warning, Danger..........i - 1...

  • Page 4: Chapter I Safety Instructions

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions ｉ Safety Instructions Before use, read and comprehend important cautionary notification well on this operattion manual. i – 1 Warning: Before Useing Air Dryer In this chapter, the stated contents are especially about safety way to use the product. for customer.
  • Page 5 ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions Warning Statements with the “Danger” sign explain about possibilities that can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger.

  • Page 6: I - 2 Danger Classifications / Position Of Danger Warning Label

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions i – 2 Danger Classifications / Position of Danger Warning Label To protect operator’s sefety, we group danger into some types uniquely and attached labels indicating those types. Comfirm the contents of the danger types and positions of the labels before operation.

  • Page 7: I - 2 - 2 Danger Of Electricity

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions i – 2 – 2 Danger of Electricity Inside of this product, there is power-supplying section with high voltage separated by the cover panel. Do not operate the product without the cover panel.

  • Page 8: Positions Of Danger Warning Label

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions i – 2 – 6 Positions of Danger Warning Label Warning Read with caution and pay attention to the notations of danger warning labels. Do not remove or rub danger warning labels.

  • Page 9: I - 2 - 7 Danger Of Refrigerant

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions i – 2 – 7 Danger of Refrigerant Caution This product uses Fluorocarbon (HFC) as a refrigerant. This product is specified by “Class 1 Fluorocarbon Collection and Destruction Law in Japan.” It is strictly forbitten to emit Fluorocarbon to the atmosphere. Before you repair this product, you should collect the refrigerant with “Refrigerant collector.”...

  • Page 10: I - 2 - 8 Cautions About Usage

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) i Safety Instructions i – 2 – 8 Cautions about Usage Warning Read with caution and pay attention to the notations on danger warning labels. Do not remove or rub danger warning labels. Cimfirm the positions of danger warning labels.

  • Page 11: I - 3 Disposal

    ～ Air Dryer(IDF1E-10 IDF15E-10/20) i Safety Instructions i – 3 Disposal product refrigerat oil enclosed in the refrigerant When you dispose of the , you shoud collect the refrigerant and the circuit. Caution A sort of Fluorocarbon (HFC) is used for this product as refrigerant.

  • Page 12: I - 4 Limited Warranty And Disclaimer / Compliance Requirements

    ～ Air Dryer(IDF1E-10 IDF15E-10/20) i Safety Instructions i – 4 Limited warranty and Disclaimer / Compliance Requirements The product used subject to the following “Limited warranty and Disclaimer“ and “Compliance Requirements. Read and accept them before using the product. Limited warranty and Disclaimer The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.

  • Page 13: Chapter 1 Parts Name And Functions

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 1 Name and Functions Parts １ Parts Name and Functions 1-1 Parts Name and Functions IDF1E ~ 3E Top Ventilation Grille (Outlet) Hot air will be exhausted from condenser by fan. No obstacles Switch with Lamp...
  • Page 14 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 1 Name and Functions Parts IDF1E ~ 3E-10 (100V AC specification) Air inlet (IN) Port size: Rc3/8 Air outlet（OUT） Port size：Rc3/8 Front Rear Ventilation Grille (Inlet) Breathe in cooling air from this grille. Do not bung up with wall and so on.
  • Page 15 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 1 Name and Functions Parts IDF4E ~ 15E Switch with Lamp (ON/OFF Switch) Right Side Ventilation The lamp is continuously ON Grille (Outlet) during normal operation. Use Waste heat will be exhausted it for ON/OFF operations.
  • Page 16 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 1 Name and Functions Parts IDF4E ~ 15E-10(100V AC specification) Air Inlet (IN) Air Outlet (OUT) Front Screw for the Earth Connect the earth to this screw Power Cord Insert the plug to an outlet for exclusive use of 100V AC.

  • Page 17: Transportation

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation ２ Transportation / Installation Warning Use the product in the right way. During Installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. Caution Transportation, installation, and maintenance including dangerous work must be done by a personnel who has enough knowledge and experience about the product and the sysytem.

  • Page 18: Installation

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation 2 - 2 Installation 2 - 2 - 1 Location The product should not be used or stored in the circumstances as follows. Those circumstances will cause not only malfunction but also failures.

  • Page 19: Drain Tube

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation • Flash the piping sufficiently in order to avoid any foreign substances such as dust, sealing tape, liquid gasket, etc. when piping before piping connection.Foreign substances in the piping can cause cooling failure or drainage failure.

  • Page 20: Electric Wiring

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation 2 – 2 – 5 Electric Wiring Warning No one but qualified person should do the wiring work. ・ Before wiring, you must cut the power off for safety. Do not work under any energized conditions.
  • Page 21 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation 2 - 3 2 - 5...

  • Page 22: Cautions About Reinstallation

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 2 Transportation / Installation Cautions about Reinstallation Caution No one but someone who has enough knowledge about the product and incidental devices should reinstall in another place. And following instructions must be executed. If you move the product and reinstall it into another place after some operations (including trial running), instructions that are not only following ones but also all of those in the chapter 2 should be followed.

  • Page 23: Check Points Before Operation

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 3 Operation / Shutdown ３ Operation / Shutdown Caution No one but someone who has enough knowledge and experience about the product and incidental devices should operate or shut down the product. 3 - 1 Check points before operation Before a trial running, check following points.

  • Page 24: Shutdown

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 3 Operation / Shutdown Caution Avoid frequent On/Off operation, which can cause troubles. The auto drain used for the product has a structre that closes the valve with air pressure higher than 0.15MPa. Therefore, until the pressure increase, air will be emitted form the drain outlet at the begining of opening the IN side valve.

  • Page 25: Daily Inspection

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 4 Maintenance ４ MAINTENANCE 4 - 1 Daily Inspection Check following points during usual operations. If you find some problems, immediately stop the operation and refer to “Chapter 5 Troubleshooting” as soon as possible. •...
  • Page 26 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 4 Maintenance Warning ・ Maintenance of the air dryer should only be carried out by someone with sufficient knowledge and experience of air dryers and related equipment. ・ Before carrying out maintenance, the important warnings in this manual must be thoroughly read and understood.
  • Page 27 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 4 Maintenance Lock button 【IDF1E～11E】 ・ Open the residual pressure release cock at the drain tube connection port to release air and drain fluid left in the product. Residual (Leave the drain tube connected and hold it...
  • Page 28 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 4 Maintenance 【IDF15E】 Mark Lock button Lock button Residual pressure release cock Close Open To remove the case assembly, turn it to Drain tube Drain tube 45 ° until the lock button and mark a lign.

  • Page 29: Chapter 5 Troubleshooting

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 5 Troubleshooting ５ Troubleshooting Should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions.

  • Page 30: Specifications

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 6 References References 6 - 1 Specifications Model IDF1E IDF2E IDF3E IDF4E IDF6E IDF8E IDF11E IDF15E Specification Air Flow Rate 50Hz 0.32 0.52 0.75 1.22 1.65 /min (ANR)(Note 1) 60Hz 0.12 0.235 0.37 0.57 0.82 1.32...
  • Page 31 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 6 References 6 - 2 External Dimentions IDF1E / IDF2E / IDF3E measure mm Model Port size A Rc3/8 69 101 270 32 21 330 IDF1E 38 150 226 410 240 15 Rc3/8 232 138...

  • Page 32: Electrical Circuit

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 6 References IDF15E measure mm Model Port size 300 603 578 54 396 87 258 15 270 101 380 314 IDF15E 6 - 3 Electrical Circuit IDF1E DESCRIPTION SYMBOL Compressor Motor AC100/100,110 Fan Motor (50/60Hz)
  • Page 33 ～ Air Dryer (IDF1E-10 IDF15E-10/20) 6 References IDF11E-10 AC100/100,110 (50/60Hz) IDF11E-20 AC200/200,220 IDF15E-10 IDF15E-20 ＲＹ ＲＹ ＲＹ ＲＹ Ｒ 6 - 4...

  • Page 34: Compressed Air And Refrigerant Circuit / Operation Principles

    ～ Air Dryer (IDF1E-10 IDF15E-10/20) 6 References 6 - 4 Compressed Air and Refrigerant Circuit / Operation Principles IDF E Dorain Separator Compressed Air Circuit Compressed Air Outlet Compressed Air Inlet Humid hot air entering air dryer is cooled in Cooler the cooler.

This manual is also suitable for:

Idf2e-10Idf3e-10Idf3e-20Idf4e-10Idf4e-20Idf6e-10 ... Show all

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