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Summary of Contents for SMC Networks ID20 02 Series
- Page 1 IDX-OM-X004-D PRODUCT NAME Heatless Air Dryer MODEL / Series ID20□-□02□ ID30□-□04□ ID40□-□04□ ID60□ -□06□ Please read this manual prior of using the air dryer. Keep the manual readily available for reference.
- Page 2 To Customers Thanks for purchasing SMC Heatless Air Dryer. This opertion manual must be read and understood throughoutly before handling. It provides all essential information for maximizing product operating efficiency, as well as, for safe and longer life span operation. For safety operation of SMC Refrigerated Air Dryer, read thoroughly and follow stated safety instructions, as well as regulation stated within ISO 4414 &...
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Page 3: Table Of Contents
Heatless Air Dryer Table of Contents Table of Contents Chapter i Safety Instructions Warning: Before Using Air Dryer ................i - 1 i - 1 - 1 Meanings of signs: Danger, Warning, Caution ............i - 1 Danger Classifications / Position of Danger warning label ...... -
Page 4: Chapter I Safety Instructions
IDX-OM-X004 Heatless Air Dryer i Safety Instructions Safety Instructions Before use, read and comprehend important cautionary notification well on this operattion manual. Warning: Before Using Air Dryer In this chapter, the stated contents are especially about safety way to use the product. for customer. An Air Dryer is installed on the downstream of the air compressor to remove moisture. - Page 5 IDX-OM-X004 Heatless Air Dryer i Safety Instructions Warning Statements with the “Danger” sign explain about possibilities that can result in serious injury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger. Caution Statements with the “Danger”...
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Page 6: I-2 Danger Classifications / Position Of Danger Warning Label
IDX-OM-X004 Heatless Air Dryer i Safety Instructions i-2 Danger Classifications / Position of Danger Warning Label To protect operator’s sefety, we group danger into some types uniquely and attached labels indicating those types. Comfirm the contents of the danger types and positions of the labels before operation. Warning No one but professionals should operate an air dryer. -
Page 7: I - 2 - 2 Danger Of Electricity
IDX-OM-X004 Heatless Air Dryer i Safety Instructions i – 2 – 2 Danger of Electricity Inside of this product, there is power-supplying section with high voltage separated by the cover panel. Do not operate the product without the cover panel. No one but trained qualified person should operate or inspect in the power transmission sections. -
Page 8: I-3 Limited Warranty And Disclaimer / Compliance Requirements
IDX-OM-X004 Heatless Air Dryer i Safety Instructions Limited warranty and Disclaimer / Compliance Requirements The product used subject to the following “Limited warranty and Disclaimer“ and “Compliance Requirements. Read and accept them before using the product. Limited warranty and Disclaimer The warranty period of the product is 1 year in service or 1.5 years after the product is delivered. -
Page 9: Chapter 1 Name Of Each Parts
IDX-OM-X004 Heatless Air Dryer 1 Name and Functions Parts Name of each Parts Name of each Parts ・ID20□ to 30□ ID20□,30□ series ID Series 1-1 Name of each Parts 1 - 1... - Page 10 IDX-OM-X004 Heatless Air Dryer 1 Name and Functions Parts ・ID40□ to 60□ ID40□,ID60□ series ID Series 1-1 Name of each Parts 1 - 2...
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Page 11: Chapter 2 Transportation / Installation
IDX-OM-X004 Heatless Air Dryer 2 Transportation / Installation Transportation / Installation Warning Use the product in the right way. During Installation, operation, maintenance, and check, you should be careful in keeping the safety of human body. Caution Transportation, installation, and maintenance including dangerous work must be done by a personnel who has enough knowledge and experience about the product and the sysytem. -
Page 12: Anchorage
IDX-OM-X004 Heatless Air Dryer 2 Transportation / Installation • Locations where strong high frequency wave is generated. • Locations where danger of thunder is apparent. • Locations by loading on vehicles, marine vessels, and so on. • Locations whose altitude is higher than 2,000 meters. •... -
Page 13: Electric Wiring
IDX-OM-X004 Heatless Air Dryer 2 Transportation / Installation • Please install with when you cannot stop compress air when maintenance is Bypass circuit Stop valve checked.(exchange of the absorbent etc.) • Please install it on either of the M4 screws of the IN/OUT piping when you put up the earth. •... - Page 14 IDX-OM-X004 Heatless Air Dryer 2 Transportation / Installation There are two methods depends on model (specified power) ID200 to 600 / 201 to 601 (100/110V specified) • Insert the power plug into an outlet of 100/110V AC • Do not extend the power cable using power strip and so on. That causes decrease of the voltage and the product cannot be operated.
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Page 15: Cautions About Reinstallation
IDX-OM-X004 Heatless Air Dryer 2 Transportation / Installation Cautions about Reinstallation Caution No one but someone who has enough knowledge about the product and incidental devices should reinstall in another place. And following instructions must be executed. If you move the product and reinstall it into another place after some operations (including trial running), instructions that are not only following ones but also all of those in the chapter 2 should be followed. -
Page 16: Chapter 3 Operation / Shutdown
IDX-OM-X004 Heatless Air Dryer 3 Operation / Shutdown Operation / Shutdown Caution No one but someone who has enough knowledge and experience about the product and incidental devices should operate or shut down the product. 3-1 Check points before operation Before a trial running, check following points. -
Page 17: Shutdown
IDX-OM-X004 Heatless Air Dryer 3 Operation / Shutdown Caution ・Avoid frequent On/Off operation, which can cause troubles. ・Avoid using this product under the condition which has sudden pressure/flow rate changes. Otherwise, drain (condensed water) may flow out to the secondary piping. 3-3 Shutdown •... -
Page 18: Chapter 4 Maintenance
IDX-OM-X004 Heatless Air Dryer 4 Maintenance Maintenance Daily Inspection Check following points during usual operations. If you find some problems, immediately stop the operation and refer to “Chapter 5 Troubleshooting” as soon as possible. There is no air leakage ... -
Page 19: Service Parts
IDX-OM-X004 Heatless Air Dryer 4 Maintenance 4-2-2 Service parts Adsorption cylinder structural chart Adsorption cylinder part table Name of articles Number Number of the table Case Pipe Circle of stopping Me of E type Filter element Table 1 “O”ring Plug “O”ring Spring Panting metal... - Page 20 IDX-OM-X004 Heatless Air Dryer 4 Maintenance Decomposition Please pull out Stop valve of the piping line and pull out the pressure of shutting Air Dryer. Please turn the adsorption column counterclockwise after confirming pressure came off and remove. (Width of across flat ID40□:22,ID60□:24) Please make the adsorption column upper and lower and inverted.
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Page 21: Exchange Of Other Parts
IDX-OM-X004 Heatless Air Dryer 4 Maintenance 4-2-3 Exchange of other parts Please arrange though a regular exchange is unnecessary excluding the absorbent when you need exchanging in chapter 5 by the following product numbers. (Refer to the name of P1-1 or P1-2.) Warning ・... - Page 22 IDX-OM-X004 Heatless Air Dryer 4 Maintenance <ID20□, ID30□> ID200 ID201 ID205 ID206 Name ID300 ID301 ID305 ID306 φ11(product number : ID-S0026) Ball(urethane) Indicator ID-DPM8 Fuse ID-S0028 Lamp ID-S0029 ID-S0030 Switch ID-S0031 2-port VT315-021G-X201 VT315-023G-X201 VT315-022G-X201 VT315-024G-X201 solenoid valve 5-port SY7140-1G-X404 SY7140-3G-X404 SY7140-2G-X404 SY7140-4G-X404...
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Page 23: Check Points Book
IDX-OM-X004 Heatless Air Dryer 4 Maintenance 4-2-4 Check points book Check points book Product name Heatless Air Dryer ID20□-□02□,ID30□-□04□,ID40□-□04□,ID60□-□06□ Product model Check time Check part Check item Check tool Check standard Treatment Every months month year ○ Color Watching Refer 4-1 page Exchange Indicator Operation... -
Page 24: Chapter 5 Troubleshooting
IDX-OM-X004 Heatless Air Dryer 5 Troubleshooting Troubleshooting Cause and countermeasure of errors Should any problem occur, inspect the following table, and if the problem cannot be solved, shut off the power supply and then contact one of our sales offices for further instructions. Failure diagnosis chart 5-1-1 Water comes out in... -
Page 25: Breakdown Cause Investigation Points And Measures
IDX-OM-X004 Heatless Air Dryer 5 Troubleshooting Breakdown cause investigation points and the measures 5-1-2 Cause Check part or check points Measures ①Abnormal voltage Measure the voltage with tester Apply appropriate voltage ②Lamp failure See ① Replace 1)Abnormal voltage Replace 2)Internal resistance Check conductance between terminals with burnt tester... - Page 26 IDX-OM-X004 Heatless Air Dryer 5 Troubleshooting Cause Check part or check points Measures ⑪2 port solenoid valve See ① failure Replace 1)Voltage abnormal Check the conductance between terminals with Clean or replace 2)Coil burnt tester 3)Foreign material mixed Disassemble to check inside 4)Hunting See 1)～3) Clean...
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Page 27: Chapter 6 References
IDX-OM-X004 Heatless Air Dryer 6 References References Specifications Model ID20□ ID30□ ID40□ ID60□ Specificatios Use fluid Max. working pressure Min. working pressure Inlet air flow rate L/min(ANR) Regeneration air flow rate L/min(ANR) Rating Outlet air flow rate L/min(ANR) conditions Standard Type : -30 ※1 Outlet air atmospheric pressure dew point Z Type (low dew point) : -50 ※2 5～50... -
Page 28: Externals Dimensional Drawing
IDX-OM-X004 Heatless Air Dryer 6 References Externals dimensional drawing Tube Size related to installation Bracket connection Model Part No. φL caliber ID20□ 128.5 59.5 ID-S0058 ID30□ ID40□ 243.5 66.5 ID-S0059 ID60□ ID Series 6-1 Specifications 6 - 2... - Page 29 IDX-OM-X004 Heatless Air Dryer 6 References Electric circuit chart SOL.1 SOL.1 SOL.2 SOL.2 Electric circuit SOL.1 ON (valve: Open) SOL.2 OFF(valve: Close) Time circuit Flow sheet Symbol Part name Symbol Part name SOL.1 5-port solenoid valve Switching device SOL.2 2-port solenoid valve LS1,2 Micro switch Fuse...
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Page 30: Structure And Operation Principles
IDX-OM-X004 Heatless Air Dryer 6 References Structure and operation principles The figure below is a structural chart. T1 and T2 are containers where the absorbent was filled, T1 dehumidifies air now, and T2 is assumed the reproduction. The damp atmosphere enters adsorption column T1 through 5-port solenoid valve. The air dehumidified here goes out of check valve CV1 to street OUT. - Page 31 Revision history Rev D：January.2023 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...
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