Table of Contents
The following presents the contents of each
section of your owner's manual.
Important Safety Precautions..........................2
Safety Labels.......................................................4
Preparation ....................................................13
Starting Procedure ........................................13
Flooded Engine .............................................13
How to Stop the Engine................................14
160
Table of contents
SERVICING YOUR Honda ...........................17
Before You Service Your Honda
The Importance of Maintenance .......................18
Maintenance Safety...........................................19
Important Safety Precautions........................19
Maintenance Schedule ......................................20
General Competition Maintenance ...................22
Before & After Competition Maintenance........26
Between Motos & Practice Maintenance .....26
After Competition Maintenance ...................26
Service Preparations
Maintenance Component Locations..................28
Seat Removal ....................................................29
Fuel Tank Removal ...........................................30
Subframe Removal............................................32
Service Procedures
Fluids & Filters
Fuel System.......................................................34
Engine Oil .........................................................36
Transmission Oil ...............................................39
Coolant ..............................................................41
Air Cleaner ........................................................43
Crankcase Breather ...........................................45
Engine
Throttle ..............................................................46
Engine Idle Speed .............................................48
Clutch System ...................................................49
Hot Start Lever..................................................53
Spark Plug .........................................................54
Valve Clearance.................................................55
Piston/Piston Rings/Piston Pin..........................66
Chassis
Suspension.........................................................74
Front Suspension Inspection.........................74
Rear Suspension Inspection..........................75
Brakes................................................................79
Wheels...............................................................83
Tires & Tubes ....................................................84
Drive Chain .......................................................86
Exhaust Pipe/Muffler ........................................89
Additional Maintenance Procedures .................92
Appearance Care ...............................................94