Schwank IO-210 Installation & Owner's Manual
Patio heater for outdoor application and gas-fired luminous (high intensity) infrared heater for commercial/industrial non-residential indoor spaces
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Model 2300
and Gas-Fired Luminous (High Intensity) Infrared Heater
for Commercial / Industrial Non-Residential Indoor Spaces
INSTALLATION / OWNER'S MANUAL
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service
technician. Failure to comply could result in personal injury, death, fire and/
or property damage.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
This heater is not approved for indoor residential application.
IF YOU SMELL GAS:
FIELD CONVERTIBILITY:
This appliance is field con-
vertible to LP gas. Use kit
available from manufacturer.
Follow all local and national
codes.
Patio Heater for Outdoor Application
Improper installation, adjustment, alteration, service or
WARNING
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instruc-
tions thoroughly before installing or servicing this equipment.
Extinguish any open flame
Do not attempt to light this or any other appliance
Don't touch any electrical switch, or telephone
Immediately leave the area and call your gas supplier from a neighbor's
phone
Follow any and all instruction from your gas supplier
If your gas supplier is not available, call the fire department
INSTALLER: PRESENT THIS MANUAL
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
Model IO-210
TO THE END USER.
(located on heater rating label)
2300 / IO 210 Manual
IM110107
RD: JAN 2014
R.L. 14A
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Table of Contents
Related Manuals for Schwank IO-210
Summary of Contents for Schwank IO-210
- Page 1 Model IO-210 Model 2300 Patio Heater for Outdoor Application and Gas-Fired Luminous (High Intensity) Infrared Heater for Commercial / Industrial Non-Residential Indoor Spaces INSTALLATION / OWNER’S MANUAL Improper installation, adjustment, alteration, service or WARNING maintenance can cause property damage, injury or death.
- Page 2 NOTICE: The manufacturer reserves the right to make changes to equipment and specifications without obligation or notification. This publication, or parts thereof, may not be reproduced in any form, without prior written consent from the manufacturer Unauthorized use or distribution of this publication is strictly prohibited. Schwank Group PO Box 988, 2 Schwank Way Waynesboro, Georgia,...
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Page 3: Table Of Contents
Models 2300 / IO-210 Patio Heater for Outdoor Application and Gas-Fired Luminous (High Intensity) Infrared Heater for Commercial / Industrial Non-Residential Indoor Spaces TABLE OF CONTENTS TOPIC PAGE NUMBER TOPIC PAGE NUMBER IMPORTANT INFORMATION - READ FIRST 8. ELECTRICAL - BASIC REQUIREMENTS..14 IMPORTANT WARNINGS ......4... -
Page 4: Important Warnings
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read and understand this installation and op- eration manual thoroughly prior to assembly, installation, operation or service to this appliance. This heater must be installed and serviced only by a trained gas service techni- cian. -
Page 5: Heater Expansion
WARNING Heater Expansion It is a normal condition that during heat-up and cool-down a radiant heater will expand and contract. Allowances for heater expansion must be made in the gas connection and heater suspension. Im- proper installation, alteration, or adjustment can result in property damage, injury or death. -
Page 6: Outdoor Patio Installation
WHEN INSTALLED AS AN OUTDOOR PATIO HEATER see pages 9 - 10 for Indoor installation Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11 Certain materials or items, when stored under the heater, will WARNING be subjected to radiant heat and could be seriously dam- aged. - Page 7 Table 1: OUTDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends HORIZONTAL 30° ANGLE MODEL NO 2312 / IO 212 -N\L 3” 5.5” 7” 96” 112” 9.5” 1” 9.5” 96” 113” 2313 / IO 213 -N\L 5” 7.5” 9” 102” 120”...
- Page 8 Table 2: SUGGESTED MOUNTING DISTANCES FOR COMFORT MODEL MODEL MOUNTING 2312 / IO 212 2313 / IO 213 PARAMETERS *** 23,000 Btuh 35,000 Btuh Horizontal Horizontal A - Mounting angle H - Suggested height above deck/floor 8’ 6” 8’ 6” 9’...
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Page 9: Indoor Installation
WHEN INSTALLED INDOORS FOR COMFORT OR SPACE HEAT see pages 6- 8 for Outdoor installation Also refer to “Outdoor” and “Indoor” definitions and requirements on page 11 And refer to Indoor Ventilation Requirements page 19 WARNING Clearance to Combustibles Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire or explosion and result in property damage, injury or death. - Page 10 Table 3: INDOOR - MINIMUM MOUNTING & CLEARANCES TO COMBUSTIBLES Ends Under HORIZONTAL 30° ANGLE MODEL NO 2312 / IO 212 -N\L 4” 60” 8” 10” 96” 114” 12.5” 2.5” 14” 96” 120” 2313 / IO 213 -N\L 6” 60” 10.5”...
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Page 11: Application
1. APPLICATION: This gas-fired infrared heater is suitable for installation for heating of out- door commercial / industrial / residential areas and indoor commercial / industrial / non- residential spaces. It is beyond the scope of these instructions to consider all conditions that may be encountered. Installation in the USA must conform to all local and national code requirements including the current National Fuel Gas code ANSI Z223.1, and the National Electrical Code ANSI/NFPA No 70 (latest edition). -
Page 12: Aircraft Hangars
INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS Luminous (high intensity) radiant tube heaters are suitable for use in aircraft hangars when in- stalled in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the USA, or the Canadian Natural Gas and Propane Installation Code, B149.1. A. -
Page 13: Installation Requirements
ances to combustibles with respect to stored material, moveable objects (cranes, vehicles, lifts, overhead doors, etc), structural components, and sprinkler system heads. Consideration must also be given to ventilation fan placement (outdoor heaters do not require ventilation). Carefully survey the area to be heated, and for best results place heaters in the coldest area (s) and at sufficient spacing to provide uniform radiant heat coverage. -
Page 14: Gas Supply Piping
7. GAS SUPPLY PIPING All piping must be installed according to applicable local and national codes A listed flexible connector (field supplied) must be installed between the heater and gas supply piping. For outdoor installation the connector must be in compliance with ANSI Z21.75 / CSA 6.27. -
Page 15: Installation Procedures
PROPER WIRING POLARITY MUST BE MAINTAINED, particularly when grouping the heat- ers in a zone. Total wiring distances of up to 200' must use minimum 16 gauge electrical wire, and wiring distances of over 200' must use minimum 14 gauge electrical wire. The heater must be electrically grounded in accordance with local and national electrical codes. -
Page 16: Lighting Instructions
10. LIGHTING INSTRUCTIONS 1. Ensure the correct voltage is supplied, gas supply lines have been properly purged, and gas valve is switched to the ON position. 2. Turn on power to heater, set thermostat (if applicable) to above ambient temperature, the heater will light. -
Page 17: Servicing Guide
12. SERVICING GUIDE (Also refer to Troubleshooting Guide on page 29) Servicing of heater is essential for continued efficient operation. Servicing should be carried out annually by a qualified gas service technician as follows: Clean the ceramic tiles with compressed air. Avoid directing air stream at gasket material between tile and heater body. - Page 18 Figure 4: HEATER SERVICE POSITION WITH WALL MOUNT BRACKET (To simplify illustration the heater is not shown) 2300 / IO 210 Manual IM110107 RD: JAN 2014 R.L. 14A...
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Page 19: Ventilation For Indoor App's
13. VENTILATION REQUIREMENTS FOR INDOOR APPLICATION WARNING Inadequate venting of a heater may result in asphyxiation, car- bon monoxide poisoning, injury or death. Heating system venting must be in accordance with all local, state, provincial, and national codes (ANSI Z223.1/ NFPA 54 in USA;... -
Page 20: Dimensions & Configuration
14. HEATER DIMENSIONS & CONFIGURATIONS Table 5: CAPACITIES & CONFIGURATIONS MODEL Voltage Current Btu/hr input Total Length amps Weight (lbs). < A > 2312 / IO 212 -NG 23,000 30 1/2” 2312 / IO 212 -LP 23,000 30 1/2” 40 VA* 2313 / IO 213 -NG 35,000 43 1/2”... - Page 21 Figure 6: MOUNTING KIT OPTIONS ITEM 1: WALL MOUNTING BRACKET ITEM 3: POST MOUNTING BRACKET JP-2300-MB JP-2300-PK ITEM 2: ARM MOUNTING KIT JP-2300-MK CHAIN HANGING SUPPORT (SUPPLIED WITH HEATER) Figure 7: MOUNTING OPTIONS WALL MOUNT POST MOUNT CHAIN HANGING ARM MOUNT (BRACKET SUPPLIED WITH HEATER) 2300 / IO 210 Manual...
- Page 22 Figure 8: MOUNTING ARM WALL PLATE 2300 / IO 210 Manual IM110107 RD: JAN 2014 R.L. 14A...
- Page 23 Figure 9: WALL MOUNT BRACKET 2300 / IO 210 Manual IM110107 RD: JAN 2014 R.L. 14A...
- Page 24 Figure 10: HEATER INSTALLATION: WALL MOUNT BRACKET Wall Mount Bracket Heater Bracket 1. Install the Wall Mount Bracket on the wall, using four bolts...(field supplied). See warning note (page 16) - ensure strength and integrity of mechanical fastening to structure 2.
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Page 25: Electrical Requirements
16. ELECTRICAL REQUIREMENTS AND THERMOSTAT CONTROL All electrical installations must meet local and the latest edition Electrical Code PART 1 CSA C22.1 in Canada and ANSI/NFPA N0 70 in the U.S.A.. Single heater requires 24 Volt, 60 Hz electrical transformer sized at 40VA. If multiple heaters are connected to a single transformer, the proper transformer is 24 Volt, 60 Hz, sized at 40VA for the first heater, and 20VA each for all subsequent additional heaters. - Page 26 Flame Failure - Re-Ignition: If the established flame signal is lost while the burner is operating, the control will respond within 0.8 seconds. The HV spark will be energized for a trial ignition period in an attempt to relight the burner. If the burner does not light the control will make two more attempts to relight the burner before de-energizing the gas valve.
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Page 27: Spark Ignition Circuit
18. SPARK IGNITION CIRCUIT The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open circuit). To check the spark ignition circuit, proceed as follows. 1 Shut off gas supply to the gas control 2 Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from the spark igniter or igniter/sensor 3 Prepare a short jumper lead, using heavily insulated wire such as ignition cable CAUTION... -
Page 28: Wiring Diagram
19. WIRING DIAGRAM: 2300 / IO 210 with Fenwal 35-60 DSI Control If installing remote control kit JP-1235-RK refer to wiring diagram in the remote control manual Fenwal Control Terminal Designation Error Mode LED Indication Internal Control Failure Steady on Thermostat / 24V Supply Input System Ground Flame with No Call for... -
Page 29: Troubleshooting Guide
20. TROUBLESHOOTING GUIDE *CHECK 120 V AT PRIMARY TRANSFORMER TURN HEATER ON *CHECK VOLTAGE OUT AT SECONDARY. *IF THERE IS NOT 24V TO SECONDARY...REPLACE THE TRANSFORMER *CHECK 24V WIRING FROM TRANSFORMER TO IGNITION CONTROL / AND CHECK IF 24 VOLTS ±10% TO DSI CONTROL CORRECT GAUGE OF WIRE FOR DISTANCE. - Page 30 CHECK FOR CORRECT MANIFOLD GAS PRESSURE MAIN BURNER LIGHTS *CHECK FOR OBSTRUCTION IN GAS SUPPLY OR ORIFICE (INSECTS, SPIDERS COCOONS ETC.) CHECK FLAME SIGNAL WITH METER FOR 0.7µA. IF READING IS LOW CHECK GAS PRESSURE, IF OK SPARK STOPS WHEN CHANGE SENSOR.
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Page 31: Commissioning Report
21. COMMISSIONING REPORT This heater has been factory fired and tested prior to shipment. However, it is not a ’Plug-in’ appliance. Commissioning and field adjustment to correct settings is required. COMPLETE THIS COMMISSIONING REPORT AND FILE THIS MANUAL AT SITE FOR FUTURE REFERENCE INSTRUCT THE END USER THAT THIS MANUAL MUST BE KEPT SECURE A QUALIFIED SERVICE TECHNICIAN CALLING FOR TECHNICAL SUPPORT MUST PROVIDE THE INFORMATION FROM THE... - Page 32 HEATER COMMISSIONING TECHNICAL REPORT TO BE COMPLETED BY QUALIFIED GAS FITTER INSTALLER TYPE OF GAS: IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHERE: IS AN OPEN FLAME COMPATIBLE WITH THE INSTALLED LOCATION: MINIMUM CLEARANCES CONFORM AS PER I&O MANUAL: Feet IF THIS IS A HIGH ALTITUDE AREA WHAT IS THE ALTITUDE ABOVE SEA LEVEL IS HEATER SHORT AXIS HORIZONTAL WITH THE VENTURI ON TOP: IS GAS SUPPLY LINE ADEQUATELY SIZED FOR SYSTEM VOLUME:...
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Page 33: High Altitude Installation
22. HIGH ALTITUDE INSTALLATION / DERATION This heater not to be installed at altitude above 6,800 feet. USA & Canada: The factory installed orifice for this appliance is approved for altitudes zero to 2000 feet above sea level. When installed above 2000 feet, refer to information below. When this appliance is installed above the standard altitude stipulated the input must be de-rated by 4% for each 1000 ft above sea level. -
Page 34: Replacement Parts List
23. Replacement Parts List Only the following illustrated parts are available. For any other parts please contact the manufacturer. 2300 / IO 210 Manual IM110107 RD: JAN 2014 R.L. 14A... -
Page 35: Limited Warranty
LIMITED WARRANTY CERTIFICATE GAS-FIRED INFRA-RED PATIO HEATERS: 2300 / IO 210SERIES The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and ser- vice subject to the terms of this document. ONE YEAR WARRANTY Subject to the conditions and limitations stated herein, during the term of this limited warranty, we will supply any com- ponent part (at our option a new or repaired component part) of the heater as defined below, excluding any labor , which the Manufacturer’s examination determines to be defective in workmanship or material for a period of one year...