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Hitachi D 10VF Technical Data And Service Manual

10 mm/13 mm
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Download this manual See also: Instruction Manual
10 mm DRILLS D 10VF
13 mm DRILLS D 13VF
Except USA and Canada
LIST Nos. 0194, 0195, 0196, 0197
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
D 10VG
D 13VG
Aug. 2001
D 10VF
MODELS
D 10VG
D 13VF
D 13VG
POWER TOOLS
TECHNICAL DATA
SERVICE MANUAL
AND
D

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Summary of Contents for Hitachi D 10VF

  • Page 1 D 10VF MODELS D 10VG D 13VF D 13VG POWER TOOLS 10 mm DRILLS D 10VF D 10VG 13 mm DRILLS D 13VF D 13VG TECHNICAL DATA Except USA and Canada SERVICE MANUAL LIST Nos. 0194, 0195, 0196, 0197 Aug. 2001...
  • Page 2 Notice for use Specifications and parts are subject to change for improvement. Refer to Hitachi Power Tool Technical News for further information.

  • Page 3: Table Of Contents

    9. STANDARD REPAIR TIME (UNIT) SCHEDULES ............... 25 For Model D 10VF ..........................25 For Models D 10VG, D 13VF and D13VG ................... 26 Assembly Diagram for D 10VF ......................27 Assembly Diagram for D 10VG ......................31 Assembly Diagram for D 13VF ......................35...

  • Page 4: Product Name

    Model D 13VG 2. MARKETING OBJECTIVE The new drill series Models D 10VF, D 10VG, D 13VF and D 13VG have the high torque, powerful motor and attractive ergonomic-design as its main design concept. This drill series is divided into two groups according to the drill chuck capacities. The Models D 10VF and D 10VG have the drill chuck capacity of 3/8"...

  • Page 5: Selling Points

    4. SELLING POINTS Powerful drilling with the powerful motor Uniquely designed soft grip handle Sturdy aluminum gear cover for comfortable operation and inner cover Sturdy drill chuck for industrial use Motor cooling air is discharged toward the front Easy-to-operate 2-finger sized trigger switch and forward/reverse changeover push button Powerful and unique body design 4-1.

  • Page 6: Specifications

    5. SPECIFICATIONS 5-1. Specifications Model D 10VF D 13VF D 13VG D 10VG Capacities Steel Twist bit 10 mm (3/8") 13 mm (1/2") 10 mm (3/8") 13 mm (1/2") Hole saw 51 mm (2") 38 mm (1-1/2") 70 mm (2-3/4")

  • Page 7: Optional Accessories

    For customers continued safety and electrical shock protection, installing Hook (A) on this drill should ONLY be performed by a HITACHI AUTHORIZED SERVICE CENTER. For attaching procedure of Hook (A), refer to "7-4. Attaching Hook (A)" in this manual.
  • Page 8 <For D 13VF and D 13VG> Angle attachment ass'y (Code No. 319528) Used extensively for drilling between joints, studding, in tight corners or in close quarters on machinery and equipment. Provides two additional drilling speeds. Chuck transferred from drill to LOW spindle of angle unit, the drilling speed is decreased to about 70% and the drilling torque increased to about 150%.

  • Page 9: Comparisons With Similar Products

    6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. Specification Comparisons < D 10VF > HITACHI BOSCH MAKITA METABO DEWALT GBM10RE 6480 BE560 DW221 D 10VF mm (in. ) Twist bit 10 (3/8") Capacities Steel Hole saw Flat spade bit 25 (1") Wood mm (in.
  • Page 10 < D 13VF > HITACHI BOSCH MAKITA METABO DEWALT GBM13-2RE BE532S-R+L DW236 D 13VF DP4000 DP4001 mm (in. ) Twist bit 13/8 Capacities 13 (1/2") Steel Hole saw 51 (2") 40 (1-9/16") 32/20 Flat spade bit mm (in. ) Wood 32 (1-1/4")

  • Page 11: Drilling Speed Comparisons

    6-2. Drilling Speed Comparisons Drilling speed depends on the operating conditions. The following test results are based on actual factory tests, and should be used as a reference only. < D 10VF> Flat spade bit Test material: Western hemlock Thrust: 196 N...
  • Page 12 < D 13VF> Auger bit Test material: Western hemlock HITACHI D 13VF BOSCH GBM 13-2 RE (Low speed gear) 1000 MAKITA DP4001 Metabo BE532S-R+L DEWALT DW236 22 mm dia. 32 mm dia. Bit dia. (mm) < D 13VG> Auger bit...

  • Page 13: Precautions In Sales Promotion

    7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models D 10VF, D 10VG, D 13VF and D 13VG Drills by all of our customers, it is very important that at the time of sales the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Caution Plate attached to each tool.

  • Page 14: Precautions On Usage

    7-3. Precautions on Usage Ring (1) Keyless chuck Sleeve 1 Mounting of the bit Open the chuck jaws, and insert the bit into the Loosen chuck. To open the chuck jaws, hold the ring while turning the sleeve in the counterclockwise direction (viewed from the front side).

  • Page 15: Attaching Hook (A)

    The numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagram. The Bold numbers are for the Model D 10VF, the Bold numbers for the Model D 10VG, the [Bold] numbers for the Model D 13VF, and the <Bold> numbers for the Model D 13VG.

  • Page 16: Attaching Angle Attachment Ass'y

    7-5. Attaching Angle Attachment Ass’y (1) Removing the drill chuck from drill (Refer to section 8-1-2.) (2) Attaching the angle unit Joint Angle After removing the chuck, engage the coupling to the sleeve Coupling unit drill spindle. Fit the joint sleeve to the gear cover, attach the angle unit to the other end of the joint sleeve, and turn the angle unit slightly in either direction so the hex.

  • Page 17: Precautions In Disassembly And Reassembly

    The numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagram. The Bold numbers are for the Model D 10VF, the Bold numbers for the Model D 10VG, the [Bold] numbers for the Model D 13VF, and the <Bold> numbers for the Model D 13VG.
  • Page 18 8-1-2. Removal of the drill chuck The Drill Chuck 4 4 [4] <4> is secured to the Spindle 5 5 [5] <5> with 1/2"-20UNF (Right Hand) and the Special Screw (Left Hand) M6 x 23 1 1 [1] <1>. At first, open the chuck jaw as far as possible and loosen the Special Screw by turning it clockwise.
  • Page 19 Fig. 17 8-1-3. Gear cover section disassembly (1) Removal of the second pinion (except the Model D 10VF) Second Pinion 13 [13] <13> can be removed by tapping the end of Gear Cover (A) 10 [10] <10>. (2) Disassembly of the second pinion Place the end surface of the First Gear 14 [14] <14>...
  • Page 20 Gear Cover (A) 10 [10] <10> 33 mm dia. 33 mm dia. Model D 10VF Models D 10VG, D 13VF and D 13VG Fig. 19 Fig. 20 (4) Removal of the gear cover and the inner cover from the housing Loosen the Tapping Screws D5 9 9 [9] <9>, 12 16 [16] <16>...
  • Page 21 (5) Removal of the armature ass'y from the inner cover As illustrated in Fig. 21, support the Inner Cover 13 17 [17] <17> with a tubular jig, and push down on the top of the pinion of the Armature Ass'y 15 19 [19] <19>. Push Pinion Inner Cover...
  • Page 22 8-1-4. Angle attachment ass'y (optional accessory) disassembly (1) Removal of the drill chuck from the angle unit The drill chuck can be removed from angle unit in the same manner it was removed from the drill; however, always remove angle unit from the drill before attempting to remove the drill chuck. This will prevent damage of drills gear.

  • Page 23: Reassembly

    (2) Be careful not to catch the internal wires when mounting Handle (A). 8-2-2. Lubrication (1) Apply SEP-3A Grease to the following portions. < For Model D 10VF > Teeth of the Armature Ass'y 15 (with a brush) Teeth of the Gear 11...

  • Page 24: Wiring Diagram

    8-3. Wiring Diagram Models D 10VF, D 10VG, D 13VF and D 13VG D 10VF: Blue Other models: Brown Stator Choke coil Black or brown White Gray Armature Cord Noise suppressor Black White or blue Stator Choke coil Speed control switch...

  • Page 25: Internal Wire Arrangement And Wiring Work

    Put the neutral conductor of the noise suppressor around the boss with a minimum of slack. Put the choke coil over the ribs of the handle. Ribs D 10VF: Blue Others: Brown (Choke coil) White (Stator) Red (Stator) Gray (Stator)
  • Page 26 B. Switch connection (1) Wiring of reversing switch <D 10VF> Black Brown (Stator) (Choke coil) White Blue (Stator) (Choke coil) Fig. 26 <D 10VG, D 13VF, D 13VG> Black Blue (Stator) (Choke coil) White Brown (Stator) (Choke coil) Fig. 27...

  • Page 27: Insulation Tests

    8-5. Insulation Tests On completion of reassembly after repair, measure the insulation resistance and conduct the dielectric strength test. Insulation resistance: 7 MΩ or more with DC 500 V Megohm Tester Dielectric strength: AC 4,000 V/1 minute, with no abnormalities 220 V --- 240 V (and 110 V for U.K. products) AC 2,500 V/1 minute, with no abnormalities 110 V --- 127 V (except U.K.

  • Page 28: Standard Repair Time (Unit) Schedules

    9. STANDARD REPAIR TIME (UNIT) SCHEDULES For Model D 10VF Variable 60 min. MODEL Fixed Work Flow D 10VF Handle (A) Housing Handle (B) Stator Switch Cord Pushing Button Carbon Brush x 2 pcs. General Assembly Armature Ass'y Ball Bearing...

  • Page 29: For Models D 10Vg, D 13Vf And D13Vg

    For Models D 10VG, D 13VF and D 13VG Variable 60 min. MODEL Fixed Work Flow D 10VG D 13VF D 13VG Housing Handle (A) Handle (B) Stator Switch Cord Pushing Button Carbon Brush x 2 pcs. General Assembly Armature Ass'y Ball Bearing (608VV) Ball Bearing...
  • Page 30 0194 LIST NO. ELECTRIC TOOL PARTS LIST DRILL 2001 • • Model D 10VF (E2) --- 27 ---...
  • Page 31 PARTS D 10VF ITEM CODE NO. DESCTIPTION REMARKS USED 311-959 SPECIAL SCREW (LEFT HAND) M6X23 319-529 CHUCK WRENCH 10VLR-J 950-288 VINYL BAND 319-342 DRILL CHUCK 10VLR-J INCLUD.2 319-343 DRILL CHUCK 10VLRD-N (W/O CHUCK WRENCH) 319-335 SPINDLE (B) 948-001 RETAINING RING FOR D32 HOLE...
  • Page 32 PARTS D 10VF ITEM CODE NO. DESCTIPTION REMARKS USED 500-435Z CORD (CORD ARMOR D8.8) FOR GBR (230V) 500-247Z CORD (CORD ARMOR D8.8) FOR NOR,DEN,SWE,FIN 500-409Z CORD (CORD ARMOR D8.8) FOR EUROPE 320-198 NOISE SUPPRESSOR EXCEPT USA,CAN 8-- 01 * ALTERNATIVE PARTS...

  • Page 33: Standard Accessories

    D 10VF STANDARD ACCESSORIES ITEM CODE NO. DESCTIPTION REMARKS USED 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCTIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 317-676 HOOK (A) Printed in Japan 8 -- 01 * ALTERNATIVE PARTS (010821N) --- 30 ---...
  • Page 34 0195 LIST NO. ELECTRIC TOOL PARTS LIST DRILL 2001 • • Model D 10VG (E2) --- 31 ---...
  • Page 35 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L FOR USA,CAN 320-204 CHOKE COIL (BLUE) 110V...
  • Page 36 PARTS D 10VG ITEM CODE NO. DESCTIPTION REMARKS USED 953-327 CORD ARMOR D8.8 500-240Z CORD (CORD ARMOR D8.8) FOR USA,CAN 500-461Z CORD (CORD ARMOR D8.8) FOR GBR (110V) 500-435Z CORD (CORD ARMOR D8.8) FOR GBR (230V) 500-247Z CORD (CORD ARMOR D8.8) FOR NOR,DEN,SWE,FIN 500-409Z CORD (CORD ARMOR D8.8) FOR EUROPE...
  • Page 37 STANDARD ACCESSORIES D 10VG ITEM CODE NO. DESCTIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCTIPTION REMARKS USED 317-676 HOOK (A) * ALTERNATIVE PARTS Printed in Japan 8 -- 01 (010821N) --- 34 ---...
  • Page 38 0196 LIST NO. ELECTRIC TOOL PARTS LIST DRILL 2001 • • Model D 13VF (E2) --- 35 ---...
  • Page 39 D 13VF 8 -- 01 --- 36 ---...
  • Page 40 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L FOR USA,CAN 320-204 CHOKE COIL (BLUE) 110V...
  • Page 41 PARTS D 13VF ITEM CODE NO. DESCTIPTION REMARKS USED 937-631 CORD CLIP 981-373 TUBE (D) FOR CORD 953-327 CORD ARMOR D8.8 FOR CORD 500-240Z CORD (CORD ARMOR D8.8) FOR USA,CAN 500-439Z CORD (CORD ARMOR D8.8) FOR AUS,NZL 500-461Z CORD (CORD ARMOR D8.8) FOR GBR (110V) 500-435Z CORD (CORD ARMOR D8.8) FOR GBR (230V)
  • Page 42 STANDARD ACCESSORIES D 13VF ITEM CODE NO. DESCTIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCTIPTION REMARKS USED 319-528 ANGLE ATTACHMENT ASS’Y INCLUD.603-614 670-714 NEEDLE BEARING (HK0810) 986-149 PINION 630-1VV BALL BEARING 6301VVCMPS2L 986-147 RETAINING RING FOR D37 HOLE 932-819...
  • Page 43 D 13VF ITEM CODE NO. DESCTIPTION REMARKS USED * ALTERNATIVE PARTS Printed in Japan 8 -- 01 (010821N) --- 40 ---...
  • Page 44 0197 LIST NO. ELECTRIC TOOL PARTS LIST DRILL 2001 • • Model D 13VG (E2) --- 41 ---...
  • Page 45 D 13VG 8 -- 01 --- 42 ---...
  • Page 46 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L 1 FOR USA,CAN 320-197 CHOKE COIL (BLUE) 220V-240V...
  • Page 47 PARTS D 13VG ITEM CODE NO. DESCTIPTION REMARKS USED 500-439Z CORD 1 (CORD ARMOR D8.8) FOR AUS,NZL 500-247Z CORD 1 (CORD ARMOR D8.8) FOR NOR,DEN,SWE,FIN 500-409Z CORD 1 (CORD ARMOR D8.8) FOR EUROPE 320-198 NOISE SUPPRESSOR 1 EXCEPT USA,CAN * ALTERNATIVE PARTS 8 -- 01 --- 44 ---...
  • Page 48 STANDARD ACCESSORIES D 13VG ITEM CODE NO. DESCTIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-550 HANDLE JOINT 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCTIPTION REMARKS USED 319-528 ANGLE ATTACHMENT ASS’Y 1 INCLUD.603-614 670-714 NEEDLE BEARING (HK0810) 986-149 PINION 630-1VV BALL BEARING 6301VVCMPS2L 986-147...
  • Page 49 D 13VG ITEM CODE NO. DESCTIPTION REMARKS USED Printed in Japan 8 -- 01 (010821N) --- 46 ---...
  • Page 51 D 10VF MODELS D 10VG D 13VF D 13VG POWER TOOLS 3/8 ” (10 mm) DRILLS D 10VF D 10VG 1/2 ” (13 mm) DRILLS D 13VF D 13VG TECHNICAL DATA for USA and Canada only SERVICE MANUAL LIST Nos. 0194, 0195, 0196, 0197 Jan.
  • Page 52 Notice for use Specifications and parts are subject to change for improvement. Refer to Hitachi Power Tool Technical News for further information.
  • Page 53 8-6. No-Load Current Value ........................ 32 9. STANDARD REPAIR TIME (UNIT) SCHEDULES ..............33 For Model D 10VF ..........................33 For Models D 10VG, D 13VF and D 13VG ..................34 Assembly Diagrams for D 10VF / D 10VG / D 13VF / D 13VG...

  • Page 54: Product Name

    2. MARKETING OBJECTIVE The new drill series Models D 10VF, D 10VG, D 13VF and D 13VG were developed as uniquely styled drills equipped with the most powerful motors in the class to target the 150,000 sets North American markets.

  • Page 55: Selling Points

    (1) Fast drilling with the powerful motor The motor of these Models D 10VF, D 10VG, D 13VF and D 13VG is rated at 120 V and 9 A, and its maximum output is 710 W. This motor is most powerful in the class and various materials can be efficiently drilled.

  • Page 56: Specifications

    5. SPECIFICATIONS 5-1. Specifications Model D 10VF D 10VG D 13VF D 13VG Electric brake Capacities Steel Twist bit 1/2" (13 mm) 3/8" (10 mm) 3/8" (10 mm) 1/2" (13 mm) Hole saw 2" (51 mm) 1-1/2" (38 mm) 3-3/4" (70 mm)

  • Page 57: Optional Accessories

    For customers continued safety and electrical shock protection, installing Hook (A) on this drill should ONLY be performed by a HITACHI AUTHORIZED SERVICE CENTER. For attaching procedure of Hook (A), refer to "7-4. Attaching Hook (A)" in this manual.
  • Page 58 <For D 13VF and D 13VG> Angle attachement ass'y (Code No. 319528) Used extensively for drilling between joints, studding, in tight corners or in close quarters on machinery and equipment. Provides two additional drilling speeds. Chuck transferred from drill to LOW spindle of angle unit, the drilling speed is decreased to about 70% and the drilling torque increased to about 150%.

  • Page 59: Comparisons With Similar Products

    6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. Specification comparisons < D 10VF > HITACHI MILWAUKEE DEWALT D 10VF 3/8 (10) Capacities 3/8 (10) Steel 3/8 (10) Twist bit in. (mm) Hole saw 1 (25) 1 (25) 1 (25) Flat spade bit in.
  • Page 60 < D 13VF > HITACHI MILWAUKEE DEWALT D 13VF 1/2 (13) Capacities 1/2 (13) Steel Twist bit 1/2 (13) in. (mm) Hole saw 2 (51) 2 (51) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38) 1-1/2 (38) Flat spade bit in. (mm)

  • Page 61: Drilling Speed Comparisons

    6-2. Drilling Speed Comparisons Drilling speed depends on the operating conditions. The following test results are based on actual factory tests, and should be used as a reference only. < D 10VF> Twist bit *: Values in parentheses are in mm/min.
  • Page 62 < D 10VG> Twist bit Test material: Mild steel Thrust: 66.2 lb. (294 N) HITACHI D 10VG 3/4 (20) 9/16 (15) 3/8 (10) 3/16 (5) 1/4 (6.5 mm) 5/16 (8 mm) 3/8 (10 mm) Bit dia. (in.) *: Values in parentheses are in mm/min.
  • Page 63 < D 13VF> Auger bit Test material: Western hemlock HITACHI D 13VF 43-5/16 (1100) 39-3/8 (1000) 35-7/16 (900) 31-1/2 (800) 27-9/16 (700) 23-19/32 (600) 7/8 (22 mm) 1-1/4 (32 mm) 1 (25 mm) Bit dia. (in.) *: Values in parentheses are in mm/min.
  • Page 64 < D 13VG> Auger bit Test material: Western hemlock HITACHI D 13VG 31-1/2 (800) 27-9/16 (700) 23-19/32 (600) 19-11/16 (500) 15-3/4 (400) 11-13/16 (300) 1 (25 mm) 1-1/2 (38 mm) 1-1/4 (32 mm) Bit dia. (in.) *: Values in parentheses are in mm/min.

  • Page 65: Precautions In Sales Promotion

    7. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Models D 10VF, D 10VG, D 13VF and D 13VG Drills by all of our customers, it is very important that at the time of sales the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Caution Plate attached to each tool.

  • Page 66: Precautions On Usage

    7-3. Precautions on Usage Ring (1) Keyless chuck Sleeve 1 Mounting of the bit Open the chuck jaws, and insert the bit into the Loosen chuck. To open the chuck jaws, hold the ring while turning the sleeve in the counterclockwise direction (viewed from the front side).
  • Page 67 (2) Side handle For D 10VG and D 13VF A side handle is supplied with drill. It can be installed on either side of the tool for right or left handed use. To install the side handle, thread it into the socket on Spindle Tighten the desired side of the tool and tighten it securely.

  • Page 68: Attaching Hook (A)

    The numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagram. The Bold numbers are for the Model D 10VF, the Bold numbers for the Model D 10VG, the [Bold] numbers for the Model D 13VF, and the <Bold> numbers for the Model D 13VG.

  • Page 69: Attaching Angle Attachment Ass'y

    7-5. Attaching Angle Attachment Ass’y (1) Removing the drill chuck from drill (Refer to section 8-1-2.) (2) Attaching the angle unit Joint Angle After removing the chuck, engage the coupling to the sleeve Coupling unit drill spindle. Fit the joint sleeve to the gear cover, attach the angle unit to the other end of the joint sleeve, and turn the angle unit slightly in either direction so the hex.hole in the coupling engages the hex.

  • Page 70: Precautions In Disassembly And Reassembly

    The numbers in the descriptions below correspond to the item numbers in the Parts List and exploded assembly diagram. The Bold numbers are for the Model D 10VF, the Bold numbers for the Model D 10VG, the [Bold] numbers for the Model D 13VF, and the <Bold> numbers for the Model D 13VG.
  • Page 71 8-1-2. Removal of the drill chuck The Drill Chuck 4 4 [4] <4> is secured to the Spindle 5 5 [5] <5> with 1/2"-20UNF (Right Hand) and the Special Screw (Left Hand) M6 x 23 1 1 [1] <1>. At first, open the chuck jaw as far as possible and loosen the Special Screw by turning it clockwise.
  • Page 72 Fig. 17 8-1-3. Gear cover section disassembly (1) Removal of the second pinion (except the Model D 10VF) Second Pinion 13 [13] <13> can be removed by tapping the end of Gear Cover (A) 10 [10] <10>. (2) Disassembly of the second pinion Place the end surface of the First Gear 14 [14] <14>...
  • Page 73 Gear Cover 10 Gear Cover 10 [10] <10> 33 mm dia. 33 mm dia. Model D 10VF Models D 10VG, D 13VF and D 13VG Fig. 19 Fig. 20 (4) Removal of the gear cover and the inner cover from the housing Loosen the Tapping Screws D5 9 9 [9] <9>, 12 16 [16] <16>...
  • Page 74 (5) Removal of the armature ass'y from the inner cover As illustrated in Fig. 21, support the Inner Cover 13 17 [17] <17> with a tubular jig, and push down on the top of the pinion of the Armature Ass'y 15 19 [19] <19>. Push Pinion Inner Cover...
  • Page 75 8-1-4. Angle attachment ass'y (optional accessory) disassembly (1) Removal of the drill chuck from the angle unit The drill chuck can be removed from angle unit in the same manner it was removed from the drill; however, always remove angle unit from the drill before attempting to remove the drill chuck. This will prevent damage of drills gear.

  • Page 76: Reassembly

    (2) Be careful not to catch the internal wires when mounting Handle (A). 8-2-2. Lubrication (1) Apply SEP-3A Grease to the following portions. < For Model D 10VF > Teeth of the Armature Ass'y 15 (with a brush) Teeth of the Gear 11...

  • Page 77: Wiring Diagram

    8-3. Wiring Diagram (1) Model D 10VF Stator Black White Gray Blue Cord Armature Stator White Black Brown Reversing switch Speed control switch Fig. 24 (2) Model D 10VG Stator Black White Gray Brown Cord Armature Stator White Black Blue...
  • Page 78 (3) Models D 13VF and D 13VG Gray Black Blue Cord Brake coil Yellow Armature White Black White Stator Brown Speed control switch Reversing switch Fig. 26 --- 25 ---...

  • Page 79: Internal Wire Arrangement And Wiring Work

    8-4. Internal Wire Arrangement and Wiring Work A. Internal wire arrangement (1) Model D 10VF Brush terminal Carbon brush Brown (Internal Wire 33 ) Blue (Internal Wire 31 ) White (Stator 18 ) Blue (Internal Wire 31 ) (Stator 18 )
  • Page 80 (2) Model D 10VG Brush terminal Carbon brush Blue (Internal Wire 35 ) Brown (Inernal Wire 37 ) Blue (Internal Wire 35 ) White (Stator 22 ) Brown (Internal Wire 37 ) (Stator 22 ) Switch 39 Put the gray internal wire coming from the Gray Stator 22 in the groove of Handle (B) 27 .
  • Page 81 (3) Models D 13VF and D 13VG Brush terminal Carbon brush Blue (Internal Wire [35] <35> ) Brown (Internal Wire [37] <37> ) Blue (Internal Wire [35] <35>) White (Stator [22] <22> ) Brown (Internal Wire [37] <37> ) Yellow Switch [39] <39>...
  • Page 82 B. Switch connection (1) Model D 10VF 1 Wiring of reversing switch (Internal Wire 33 ) (Stator 18 ) Brown Black White Blue (Stator 18 ) (Internal Wire 31 ) Fig. 30 2 Wiring of speed control switch (Stator 18 )
  • Page 83 (2) Model D 10VG 1 Wiring of reversing switch (Stator 22 ) (Internal Wire 35 ) Black Blue White Brown (Stator 22 ) (Internal Wire 37 ) Fig. 32 2 Wiring of speed control switch (Stator 22 ) (Stator 22 ) Gray (M2) (M1)
  • Page 84 (3) Models D 13VF and D 13VG 1 Wiring of reversing switch (Internal Wire [35] <35> ) (Switch [39] <39> ) Blue Gray Brown White (Internal Wire [37] <37> ) (Stator [22] <22> ) Fig. 34 2 Wiring of speed control switch (Cord [44] <44>...

  • Page 85: Insulation Tests

    8-5. Insulation Tests On completion of reassembly after repair, measure the insulation resistance and conduct the dielectric strength test. Insulation resistance: 7 MΩ or more with DC 500 V Megohm Tester Dielectric strength: AC 2500 V/1minute, with no abnormalities 8-6. No-Load Current Value After no-load operation for 30 minutes, the no-load current value should be as follows.

  • Page 86: Standard Repair Time (Unit) Schedules

    9. STANDARD REPAIR TIME (UNIT) SCHEDULES For Model D 10VF Variable 60 min. MODEL Fixed Work Flow D 10VF Handle (A) Housing Handle (B) Stator Switch Cord Pushing Button Carbon Brush x 2 pcs. General Assembly Armature Ass'y Ball Bearing...

  • Page 87: For Models D 10Vg, D 13Vf And D 13Vg

    For Models D 10VG, D 13VF and D 13VG Variable 60 min. MODEL Fixed Work Flow D 10VG D 13VF D 13VG Housing Handle (A) Handle (B) Stator Switch Cord Pushing Button Carbon Brush x 2 pcs. General Assembly Armature Ass'y Ball Bearing (608VV) Ball Bearing...
  • Page 88 LIST NO. 0194 ELECTRIC TOOL PARTS LIST DRILL 2000 • • Model D 10VF (E1)
  • Page 89 PARTS D 10VF ITEM CODE NO. DESCRIPTION REMARKS USED 311-959 SPECIAL SCREW (LEFT HAND) M6X23 319-529 CHUCK WRENCH 10VLR-J 950-288 VINYL BAND 319-342 DRILL CHUCK 10VLR-J INCLUD.2 319-343 DRILL CHUCK 10VLRD-N (W/O CHUCK WRENCH) 319-335 SPINDLE (B) 948-001 RETAINING RING FOR D32 HOLE...
  • Page 90 STANDARD ACCESSORIES D 10VF ITEM CODE NO. DESCRIPTION REMARKS USED 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 317-676 HOOK (A) 12 -- 00 * ALTERNATIVE PARTS...
  • Page 91 PARTS D 10VF ITEM CODE NO. DESCRIPTION REMARKS USED * ALTERNATIVE PARTS Printed in Japan 12 -- 00 (001220N)
  • Page 92 LIST NO. 0195 ELECTRIC TOOL PARTS LIST DRILL 2000 • • Model D 10VG (E1)
  • Page 93 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L 999-041 CARBON BRUSH (1 PAIR) 319-340...
  • Page 94 STANDARD ACCESSORIES D 10VG ITEM CODE NO. DESCRIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 317-676 HOOK (A) 12 -- 00 * ALTERNATIVE PARTS...
  • Page 95 PARTS D 10VG ITEM CODE NO. DESCRIPTION REMARKS USED * ALTERNATIVE PARTS Printed in Japan 12 -- 00 (001220N)
  • Page 96 LIST NO. 0196 ELECTRIC TOOL PARTS LIST DRILL 2000 • • Model D 13VF (E1)
  • Page 97 D 13VF 12 -- 00...
  • Page 98 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L 999-041 CARBON BRUSH (1 PAIR) 319-340...
  • Page 99 STANDARD ACCESSORIES D 13VF ITEM CODE NO. DESCRIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 319-528 ANGLE ATTACHMENT ASS’Y INCLUD.603-614 670-714 NEEDLE BEARING (HK0810) 986-149 PINION 630-1VV BALL BEARING 6301VVCMPS2L 986-147 RETAINING RING FOR D37 HOLE 932-819...
  • Page 100 LIST NO. 0197 ELECTRIC TOOL PARTS LIST DRILL 2000 • • Model D 13VG (E1)
  • Page 101 D 13VG 12 -- 00...
  • Page 102 HANDLE (B) 303-694 TAPPING SCREW (W/FLANGE) D4X35 301-653 TAPPING SCREW (W/FLANGE) D4X20 (BLACK) 319-332 GRIP COVER 319-337 SCREW (PLASTIC TIE) D4X25 HITACHI LABEL 319-330 HANDLE (A) 955-203 BRUSH HOLDER 319-341 INTERNAL WIRE (BLUE) 86L 999-041 CARBON BRUSH (1 PAIR) 319-340...
  • Page 103 STANDARD ACCESSORIES D 13VG ITEM CODE NO. DESCRIPTION REMARKS USED 981-205 SIDE HANDLE FOR M10 319-550 HANDLE JOINT 319-543 CASE OPTIONAL ACCESSORIES ITEM CODE NO. DESCRIPTION REMARKS USED 319-528 ANGLE ATTACHMENT ASS’Y INCLUD.603-614 670-714 NEEDLE BEARING (HK0810) 986-149 PINION 630-1VV BALL BEARING 6301VVCMPS2L 986-147 RETAINING RING FOR D37 HOLE...

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