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Vanner TruSine TSC24-4500 Owner's Manual

Trusine 4500 series 4.5 kw inverter/charger system
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Owner's Manual
TruSine 4500
4.5 kW Inverter/Charger System
Models
TSC24-4500
TSC24-4500D
Owner's Manual
D98771 Rev B
TruSine 4.5 kW Inverter
Page 1
Owner's Manual

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Summary of Contents for Vanner TruSine TSC24-4500

  • Page 1 Owner’s Manual TruSine 4500 4.5 kW Inverter/Charger System Models TSC24-4500 TSC24-4500D Owner’s Manual D98771 Rev B TruSine 4.5 kW Inverter Page 1 Owner’s Manual...
  • Page 2 TruSine 4500 Notes TruSine 4.5 kW Inverter Page 2 Owners Manual...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents SYSTEM FEATURES AND SPECIFICATIONS..................4 ........................4 ENERAL ESCRIPTION ........................... 4 YSTEM EATURES ..........................6 PECIFICATIONS DESCRIPTION OF OPERATION......................7 ............................7 NVERTER .......................... 7 ATTERY HARGER ................9 UTOMATIC RANSFER WITCH WITH OLAR ............................

  • Page 4: System Features And Specifications

    System Features and Specifications Introduction Thank you for purchasing a Vanner TruSine inverter system. We are confident that you will be satisfied with its performance and its many features. With proper installation and care, you can look forward to years of service from this high performance product.
  • Page 5 System Features and Specificatiions • Battery Charger with Automatic Power Management A high efficiency 100 amp multi-stage battery charger allows fully automatic charging of flooded and gel lead acid battery banks. The efficient 0.85PF, compared to typical 0.59PF on triac type chargers, allows full charger output from a 30 amp aux AC source.

  • Page 6: Specifications

    System Features and Specifications 1.3 Specifications Model TSC24-4500 Model TSC24-4500D AC OUTPUT Voltage (RMS) 120 VAC ± 3% adjustable 120/240 VAC ± 3% adjustable Frequency 60 Hz ± 0.5% 60 Hz ± 0.5% AC Waveform Sine Wave Sine Wave Total Harmonic Distortion (THD) Less than 2.0%...

  • Page 7: Description Of Operation

    Description of Operation 2 DESCRIPTION OF OPERATION 2.1 Inverter The System ON/OFF Switch, located on the front panel, allows the user to turn the system ON and OFF and to reset the system after a fault. The inverter will always begin operation in the large inverter “high power” mode. If the AC load is less than 70 watts the inverter will automatically switch to the “low power”...
  • Page 8 Descriptions of Operation the unit to automatically charge batteries which maintains the battery’s integrity and reduces the likelihood of premature battery failure. The battery charger is designed to be used with lead-acid type batteries including sealed and gel types, but not for nickel-cadmium (Ni-Cad) or nickel-iron types. Battery Charging Sequence Stage 1: Bulk Charge Stage The charger always starts in the Bulk Charge...

  • Page 9: Automatic Transfer Switch With Solar Mode

    Description of Operation Battery Charger Factory Setpoints (Factory Setpoints are for wet batteries, 4 size 8-D minimum.) All Charging Setpoints are Guideline Setpoint Factory Setpoint Typical setpoint Password Protected in the Range (for Wet Battery) TSR-2 Remote Control Gel Battery Bulk Charge Volts 26.0 - 32.0 28.4 VDC...

  • Page 10: Gen Start

    6 conductor modular data communication cable. The unit is supplied with a 25’ long cable with a 6-pin RJ-11 connector at each end. Early production TSR-1 Remotes, used with earlier model Vanner inverter/chargers, are identical to the TSR-2 but will need the software upgraded to A88769-A to access the GenStart and other new features in the TruSine 4500 Inverter/Charger.

  • Page 11: Adjustable Factory Setpoints For The Trusine 4500

    3.2 Adjustable Factory Setpoints for the TruSine 4500 The following chart lists the Factory Setpoints for all System functions which may be adjusted, Enabled/Disabled, or turned ON/OFF using the optional TSR-2 Remote Control. (Software A88769-A) Inverter/Charger Model TSC24-4500 TSC24-4500D Non-Password Protected Adj.
  • Page 12 TSR-2 Remote Control The TSR-2 Remote uses a menu approach to select desired system functions. When menu command messages are shown on the display, the operator may select the desired function by pressing the corresponding control button. Press the ESC (Escape) button at any time to step back one level. Press the MENU button at any time to return to the Main Menu.

  • Page 13: Menu Map

    TSR-1 Remote Control the charger. Changes to other system functions or setpoints will not go into effect until the system is reset. Reset the system by turning the System ON/OFF Switch, located on the front of the inverter, OFF for 5 seconds and then back ON.
  • Page 14 TSR-2 Remote Control MONITOR Menu: AUTOSCAN System status display Go to Step 30 MANUAL SCAN System status display Go to Step 40 AUTOSCAN Menu: Press ESC to quit. Go to 31 Inverter/Charger/System Displays inverter status message Go to 32 SYSTEM STATUS APM Limit Displays APM setpoint Go to 33...
  • Page 15 ↓ (↑) REV. 1.13 (↑)Model: (↓) (↑) TSC24-4500(D) (↓) (↑) TSR-2 (↓) (↑) A88769-A (↓) (↑)VANNER POWER GRP(↓) (↑)4282 REYNOLDS DR (↓) (↑)HILLIARD, OHIO (↓) (↑)43026-1297, USA (↓) (↑)PH: 614-771-2718 (↓) (↑)FAX: 614-771-4904 (↓) (↑)http:// (↓) (↑)www.vanner.com (↓) (↑)mail to:pwrsales (↓)
  • Page 16 TSR-2 Remote Control XX ADC - ↑ AbsorpChrgVolt ↓ Adjusts Absorption Charge DC Volts setpoint Go to Step 77 XX.XX VDC ↑AbsorpChrgAmps↓ Adjusts Absorption Charge DC Amps setpoint Go to Step 78 XX ADC ↑ Absorp MaxTime ↓ Adjusts Absorption Charge maximum time Go to Step 79 XXX minutes - duration setpoint...
  • Page 17 TSR-1 Remote Control ALARM Menu: ALARM If system faults exist the ALARM LED will be Go to next step ↓ (message) ON and Alarm message(s) will be displayed. Getting Alarms (↓) from Inverter... Press lower right control button to scroll through Alarm Messages. Alarm Message Displayed Description of Problem 1.

  • Page 18: Front Panel Wiring Identification

    AC input and AC output connections. NOTE The AC output voltage and the required Aux AC input voltage of Model TSC24-4500 is 120 VAC, 60Hz. The AC output voltage and the required Aux AC input voltage of Model TSC24-4500D is 120/240 VAC, 60Hz, single phase, 3 wire.

  • Page 19: System On/Off Switch

    Front Panel Wiring Identification 4.8 System ON/OFF Switch Use this rocker switch to turn the system ON and OFF and to reset the system. The System ON/OFF Switch does not interrupt Aux AC input power or DC input power to the system. 4.9 Remote Signal Contacts Three sets of contacts provide signals (continuity) for Remote Inverter ON/OFF indication, Remote Low Battery Warning indication and Gen Start control.
  • Page 20 The inverter’s DC cable terminal lugs can accommodate cable sizes up to 250 MCM. TruSine 4500 DC Cable and Fuse Sizing Chart TSC24-4500 and TSC24-4500D Model Number Distance from battery to inverter in feet (Length of cable is 2 times the distance.)

  • Page 21: Ac Wiring

    #6 AWG wire. Model TSC24-4500 – The 37.5 amp at 120 volt (4500 watt) inverter output capability requires #8 AWG wire minimum be used for the AC output. The AC transfer switch is rated 30 amps at 120 volts.

  • Page 22: Tsr-2 Trusine Remote Control Panel Installation

    Installation input/output terminal strip. Identify the lower terminals labeled “AC Output”. Insert the field wires through the lower strain relief into the AC wiring compartment. Tighten the strain relief. Connect the field wires to the proper AC output terminals. Step 2: Connect AC Input.

  • Page 23: General Information Section

    Installation A) Discharge the battery by placing the AC load on the system and operating the inverter, (remove shore power input). B) When the battery charge level is low, the inverter will turn off. C) Apply shore power and observe the battery charger operation. Connect an ammeter to the DC cables between the inverter and the battery to monitor the current (DC amps), and a volt meter to the battery to monitor the battery voltage.

  • Page 24: Dc Power Consumption

    Keep in mind that if information in this manual directly conflicts with instructions from a specific battery or other equipment manufacturer, Vanner recommends that those manufacturer's recommendations be followed.

  • Page 25: Battery Terminology And Ratings

    General Information 6.4 Battery Terminology and Ratings Batteries used for automotive applications generally are lead-acid storage batteries. They can be separated into two categories according to their use: engine cranking batteries and deep cycle batteries. The engine cranking battery is specifically designed to supply hundreds of amps for a short period of time to start an engine.

  • Page 26: Sizing The Inverter Battery

    General Information of the battery bank is the sum of the voltage of each battery in the bank. For example, most large custom coaches require a 24 volt battery to crank the large diesel engine. The 24 volts is usually provided by connecting two 12 volt batteries in series, and sometimes by connecting four 6 volt batteries in series.

  • Page 27: Battery Charging Guidelines

    6.7 Battery Charging Guidelines CAUTION The following information on battery charger setup adjustments should be used as guidelines only. Vanner strongly recommends that you contact the manufacturer of your batteries to obtain the specific charging setup values for the type and model of battery you are using. This is due to the fact that battery charging parameters such as bulk, absorption, float and equalize voltages vary from one manufacturer to another, and that gel cell batteries have different parameters than wet lead acid batteries.
  • Page 28 General Information Mode. See TSR-2 Remote Control Panel operation. TruSine 4.5 kW Inverter Page 28 Owners Manual...

  • Page 29: Warranty

    3. The product was purchased after January 1, 2000. Vanner does not warrant its products against any and all defects when: defect is a result of material or workmanship not provided by Vanner; normal wear and tear, or defects caused by misuse or use in contrary to instructions supplied, neglect, accident, reversed polarity, unauthorized repairs and/or replacements.
  • Page 30 TruSine 4.5 kW Inverter/Charger System Vanner Power Group 4282 Reynolds Drive Hilliard, Ohio 43026 1-800-AC POWER (1-800-227-6937) Tel: 614-771-2718 Fax: 614-771-4904 www.vanner.com e-mail: pwrsales@vanner.com Manual Number D98771 Rev B March 1, 2000 Printed in USA TruSine 4.5 kW Inverter Page 30...

This manual is also suitable for:

Trusine tsc24-4500dTrusine 4500 tsc24-4500Trusine 4500 tsc24-4500d

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