Advantech SSPB-3000C Installation And Operation Manual
Advantech SSPB-3000C Installation And Operation Manual

Advantech SSPB-3000C Installation And Operation Manual

200 watt l-band to c-band rack-mount solid state transmitter
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INSTALLATION AND OPERATION MANUAL
200 WATT L-BAND TO C-BAND RACK-MOUNT
SOLID STATE TRANSMITTER
SSPB-3000C
PM 150-50N415-6G0, Rev. 1

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Summary of Contents for Advantech SSPB-3000C

  • Page 1 INSTALLATION AND OPERATION MANUAL 200 WATT L-BAND TO C-BAND RACK-MOUNT SOLID STATE TRANSMITTER SSPB-3000C PM 150-50N415-6G0, Rev. 1...
  • Page 2 This ADVANTECH Advanced Microwave Technologies Inc. product is warranted against defects in material and workmanship for a period of 2 years from date of shipment. During the warranty period, ADVANTECH Advanced Microwave Technologies Inc. will, at its option, either repair or replace the product, which proves to be defective.
  • Page 3: Table Of Contents

    SSBP-3000C CONTENTS SAFETY..................................6 GENERAL INFORMATION ..........................8 ................................8 NTRODUCTION .............................8 BOUT THIS ANUAL MAJOR COMPONENTS AND THEIR FUNCTION..................10 UP-CONVERTER M .................... 10 AND TO ODULE ..........................10 OWER MPLIFIER ODULE ..........................11 AVEGUIDE SSEMBLY 10 MH ............................11 SCILLATOR ..........................
  • Page 4 SSBP-3000C ..........................40 REVENTIVE AINTENANCE ......................40 ECHANICAL REVENTIVE AINTENANCE ............................40 OOLING HECK RS-485 SERIAL COMMUNICATION PROTOCOL ..................41 .............................. 41 RAME STRUCTURE ................................. 42 OMMANDS ................... 43 ESPON TO COMMANDS FROM SLA VE TO MASTER 9.3.1 Condition Status Response........................43 9.3.2 Read Identification Response.......................
  • Page 5 SSBP-3000C FIGURES 1: P ......................9 IGURE RODUCT UTLINE 2: SSPB B ....................14 IGURE LOCK IAGRAM 3: F ....................16 IGURE RONT ANEL SSEMBLY 4: 1:1 R .....................21 IGURE EDUNDANT YSTEM 5: C ..........24 IGURE ONNECTORS OCATION ON RONT AND ANELS 6: F ....................33 IGURE RONT...
  • Page 6 SSBP-3000C TABLES TABLE 1: FRONT PANEL CONTROLS AND INDICATIONS ..........15 TABLE 2: ELECTRICAL SPECIFICATIONS................17 TABLE 3: DISCRETE INTERFACE (J3) RELAY – PIN ASSIGNMENTS.......19 TABLE 4: RS-232 SERIAL INTERFACE (J2) RS232 – PIN ASSIGNMENTS......19 TABLE 5: RS-485 SERIAL INTERFACE (J12) RS485 – PIN ASSIGNMENTS.......20 TABLE 6: CONNECTORS ......................23 TABLE 7: ENVIRONMENTAL CONDITIONS .................25 TABLE 8: SERIAL INTERFACE CONNECTION INFORMATION RS-232......27...
  • Page 7: Safety

    SSBP-3000C 1. SAFETY To prevent the risk of injury to personnel or loss related to equipment malfunction, ADVANTECH uses the following symbols throughout this document to indicate safety-related information. WARNING: This indicates a hazardous procedure that may result in serious injury or death CAUTION: if not performed properly.
  • Page 8 The maximum permissible levels of RF exposure are quite low compared to the power levels emitted by the transmitters built by Advantech (e.g. less than 10 mW versus 10 to 500 W for the units). The maximum permissible levels are currently being studied by a number of organisations.
  • Page 9: General Information

    2. GENERAL INFORMATION 2.1 INTRODUCTION The ARMU-LC200-BRN , part of the SSPB-3000C family, is a 200-Watt L-Band to C-Band Solid State Up-Converter (SSPB) designed for satellite up-link communication systems. The SSPB is an indoor unit conceived for mounting into a standard 19-inch rack. The RF output should be connected to an antenna using a waveguide system.
  • Page 10: Figure 1: Product Outline

    SSBP-3000C Figure 1: Product Outline Page 9...
  • Page 11: Major Components And Their Function

    SSBP-3000C 3. MAJOR COMPONENTS AND THEIR FUNCTION This Section describes the major components and their functions within the SSPB unit. The SSPB incorporates an L-Band to C-Band Up-Converter module, a Power Amplifier module, a Waveguide Arm assembly, a 10 MHz oscillator, a Main Controller board, a Power supply subsystem, a Current Sensor, a Cooling system and a Front Panel assembly.
  • Page 12: Waveguide Arm Assembly

    SSBP-3000C 3. Any of the GaAs FET devices fails (current is out of range) 3.3 WAVEGUIDE ARM ASSEMBLY The Waveguide Arm Assembly contains a forward power detector, a reverse power detector, a RF isolator, an output power coupler, and a waveguide band-pass filter. The forward power detector and the reverse power detector monitor the RF output power and the reflected power level and sends these detected signals to a Digital Power Monitor module, that converts these analogue signals into digital ones.
  • Page 13: Fault Detection And Indication

    SSBP-3000C 3.5.1 F AULT ETECTION AND NDICATION The unit will automatically go into a shutdown mode and send a message to all of the external interfaces when any one of the following occurs: 1. The local oscillator within an up-converter module is out of lock. 2.
  • Page 14: Cooling System

    SSBP-3000C 7. Current sensor. The main controller board also receives the +12 VDC low current from the power supply. The main power supply operates from an 180 - 264 VAC, 47-63 Hz power source. The secondary power supply provides multiple outputs for operating the L -Band/C-Band up- converter and the power amplifier modules.
  • Page 15: Figure 2: Sspb Blockd

    SSBP-3000C RS-485_PM RV_PWR DOWN LEFT RIGHT FW_PWR ENTER +12 V CLEAR ALARM_UC MUTE_PA ALM_PA RS-485_PA RS-485_UC +12 V - 9 V +12 V +12 V +12 V +12 V -9 V +12 V RS-485_UC ALARM_UC Figure 2: SSPB Block Diagram Page 14...
  • Page 16: Table 1: Front Panel Controls And Indications

    SSBP-3000C TABLE 1: FRONT PANEL CONTROLS AND INDICATIONS Control/display Function Select menu line, select item for modification or end of item’s ENTER modification, save new value or return to previous item. CLEAR Return to previous item without saving any value. UP arrow Move to previous menu item or modify selected parameter.
  • Page 17: Figure 3: Front Panela

    SSBP-3000C Figure 3: Front Panel Assembly Page 16...
  • Page 18: Electrical Specifications

    SSBP-3000C 3.9 ELECTRICAL SPECIFICATIONS The electrical specifications for the SSPB are listed in TABLE 2. TABLE 2: ELECTRICAL SPECIFICATIONS Input Frequency 950 - 1525 MHz 50 Ω L-Band Input Impedance ≤ 1.5 : 1 Input VSWR 73 dB ± 1 dB, @ 6.150 GHz and +23 °C Linear Gain L-Band Input Operational Level -21 …...
  • Page 19: Interfaces

    SSBP-3000C 4. INTERFACES The SSPB provides four user interfaces that could be used to connect to several optional external devices. The interfaces for this model are listed below: 1. Discrete Interface (J3): This interface offers the essential monitoring and control of the SSPB by discrete signals.
  • Page 20: Rs-232 Interface

    SSBP-3000C TABLE 3: DISCRETE INTERFACE (J3) RELAY – PIN ASSIGNMENTS Description TX_MUTE (External MUTE Command) If pin 1 (MUTE COMMAND) is connected to pin 5 (MUTE COMMON) the SSPB is enabled (RF ON). If pin 1 (MUTE COMMAND) is not connected to pin 5 (MUTE_COMMON) the unit is disabled (MUTE).
  • Page 21: Rs-485 Interface

    SSBP-3000C 4.3 RS-485 INTERFACE This serial communication interface provides for the user, access to all of the monitor and control functions for the SSPB. The RS-485 interface in a redundant system must be connected to the NMS. The NMS will have access to both units.
  • Page 22: Figure 4: 1:1 Redundants

    SSBP-3000C UNIT "A" RS-232 TO PC RF OUT TRANSMITTER INPUT A J6-1 J6-2 WAVEGUIDE W/G LOAD SWITCH SPLITTER ANTENNA REDUNDANT I/F IF INPUT CABLE (TYPE N, FEMALE) J6-2 J6-1 To NMS RS-485 TRANSMITTER RF OUT INPUT B RS-232 UNIT "B" TO PC Figure 4: 1:1 Redundant System Page 21...
  • Page 23: Unpacking And Installation

    (see TABLE 20 at page 46) have been received. If any of the items are missing, immediately contact ADVANTECH. Inspect all of the items for evidence of damage resulting from the shipment. If damage seems evident, immediately contact the carrier that delivered the equipment and file a claim.
  • Page 24: Table 6: Connectors

    SSBP-3000C TABLE 6: CONNECTORS Connector Function Description Mating Connector (J1) RF IN L-Band Input N-Type (F) N-Type (M) (J2) RS232 RS-232 Serial Interface DB-9S (F) DB-9P (M) (J3) RELAY Discrete Interface DB-9S (F) DB-9P (M) OUTPUT RF Output Monitor N-Type (F) N-Type (M) MONITOR (J5)
  • Page 25: Figure 5: Connectorsl

    SSBP-3000C Figure 5: Connectors Location on Front and Back Panels Page 24...
  • Page 26: Environmental And Adequate Ventilation Considerations

    SSBP-3000C 5.3.1 E NVIRONMENTAL AND DEQUATE ENTILATION ONSIDERATIONS The SSPB contains a forced air cooling system, which prevents the internal components from overheating and to optimise performance stability. The cooling system consists of three fans to effectively distribute and remove the air from within the unit. Prior to installing the SSPB, verify that: 1.
  • Page 27: Electrical Connections

    SSBP-3000C 1. Using the proper mounting hardware and the non-pivoting slide kit (see TABLE 20 at page 46), install the SSPB on to the rack with the waveguide output facing the rear. 2. For a pressurised waveguide system install a pressure window at the RF output port of the SSPB.
  • Page 28: Table 8: Serial Interface Connection Information Rs-232

    SSBP-3000C 5.3.3.3 RS-232 Interface 1. If it is desired to use the RS-232 terminal mode, then construct an interconnecting cable by using the proper mating connector as described in TABLE 6 at page 23 and with the correct pin assignment as listed in TABLE 4 at page 19. 2.
  • Page 29: Rf Connections

    The centre pins of the connectors used by ADVANTECH have a precision tolerance measured in mils (1/1000 inch). The mating connectors of the various suppliers may not be of precision types. Consequently, the centre pins of these devices may not have the proper depth.
  • Page 30: Pre-Power And System Checkout

    SSBP-3000C 6. PRE-POWER AND SYSTEM CHECKOUT This Section describes the pre-power procedure for the SSPB and an initial checkout of the system. WARNING: The information presented in this Section is addressed to technicians having specific training in and knowledge of Microwave Power Transmitters. Inappropriate use of the SSPB may cause serious injury to the operator or result in damage to the unit.
  • Page 31: Operation

    SSBP-3000C 7. OPERATION 7.1 INTRODUCTION This Section describes the normal operation of the SSPB in a stand-alone configuration. The design of this equipment allows for minimal operator intervention and maintenance. The SSPB may be monitored and controlled via the RS-232 or RS-485 Serial Interfaces, Discrete Interface or from the front panel controls and display.
  • Page 32: Front Panel Operation

    SSBP-3000C CAUTION: The unit will always start in MUTE state (no RF output). In order to set it functional, use the serial communications commands; the communication link through RS-232 serial interface should be established, using Term95 or HyperTerminal communications program. Use t2 <ENTER> command to switch for PC communications and then use txu <ENTER>...
  • Page 33: Downloading The Supplied Software

    SSBP-3000C sub-menu. Press the [Enter] key a second time to switch between the two sub-menus. Press the [CLEAR] key to return to the ‘System Control’ menu. NOTE: When the ‘OFF’ function is selected, the Mute LED on the front panel will illuminate and the RF output signal will disappear.
  • Page 34: Figure 6: Front Panels

    SSBP-3000C ENTER Pwr = 42.1 dBm CLEAR Temp=+48.2 ENTER ENTER Pwr = 42.1 dBm Pwr = 42.1 dBm CLEAR SSPB INFORMATION SrN=B2309 ENTER Pwr = 42.1 dBm CLEAR SwVr= 3.0 ENTER ENTER Pwr = 42.1 dBm Pwr = 42.1 CLEAR SSPB STATUS TxSt=on ENTER...
  • Page 35: Using The Sspb Software

    SSBP-3000C 7.6 USING THE SSPB SOFTWARE The RS-232 and the RS-485 interfaces provide the serial communication between the user’s monitoring and control system and the micro-controller within the SSPB. The user may employ any RS-232 terminal software or the RS-485 serial communication protocol. 7.6.1 U RS-232 I SING THE...
  • Page 36: Figure 7: Rs-232 C

    SSBP-3000C Figure 7: RS-232 Communication via HyperTerminal Page 35...
  • Page 37: Table 11: Rs-232 Menu Item Definition

    SSBP-3000C TABLE 11: RS-232 MENU ITEM DEFINITION Item Description Serial Number of the SSPB unit (B2309, in this case) S/N: Version number of the software within the SSPB unit (1.0, in this case) Soft: Indicates which path the SSPB is connected to in a 1:1 redundant system: Unit Pos: ‘A’...
  • Page 38: Figure 8: Help Function In

    SSBP-3000C Figure 8: Help function in HyperTerminal Page 37...
  • Page 39: Table 12: Computer Terminal Commands For Rs-232 Interface

    SSBP-3000C TABLE 12: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE Command Description Response Provides the list of commands that can be used to Help function modify the status of the SSPB. Provides and refreshes the main menu display on ENTER key of keyboard <Enter>...
  • Page 40 SSBP-3000C TABLE 12: COMPUTER TERMINAL COMMANDS FOR RS-232 INTERFACE (continued) Command Description Response Status Displays the system status (redundant system only). Displays the position of the SSPB in the redundant Unit position system. (A or B, redundant system only) Forward PW Displays the forward transmission output power in dBm.
  • Page 41: Maintenance

    SSBP-3000C 8. MAINTENANCE This Section describes scheduled maintenance procedure for the SSPB. CAUTION: Improper maintenance of the SSPB may void the warranty. 8.1 PREVENTIVE MAINTENANCE This product requires minimum maintenance, which consists of visual inspection and cleaning. WARNING: Personnel performing maintenance on this unit must have the proper training and become thoroughly familiar with the related safety requirements and issues.
  • Page 42: Rs-485 Serial Communication Protocol

    SSBP-3000C 9. RS-485 SERIAL COMMUNICATION PROTOCOL The protocol described in this Section is used for the interconnection between the SSPB Block Up-Converter unit and the user’s monitoring and control system. The protocol supports the 4-wire RS-485 interface using the communication set-up 9600.N.8.1. This protocol is fully compatible to Sierra Com protocol.
  • Page 43: Commands

    SSBP-3000C 9.2 COMMANDS The following commands are sent from master to slave (Master is a PC, a Control Panel or any Network Management System (NMS)). The minimum polling time required is 300 ms. TABLE 13: COMMAND FRAME STRUCTURE Respond. 2,3,4,5,6 Description 3, 4, 5 &6 bytes byte...
  • Page 44: Response To Commands From Slave To Master

    SSBP-3000C 9.3 RESPONSE TO COMMANDS FROM SLAVE TO MASTER 9.3.1 C ONDITION TATUS ESPONSE TABLE 14: RESPONSE FRAME STRUCTURE 2th byte 3th byte byte byte byte Tx status 1-on, 0-off Rx status 1-on, 0-off 1- Tx Sum Alarm 1-Rx Sum Alarm Check error Unknown...
  • Page 45: Read Frequency Range Response

    SSBP-3000C 9.3.3 R REQUENCY ANGE ESPONSE TABLE 16: READ FREQUENCY RANGE RESPONSE byte byte byte byte byte byte byte byte 0x5A for Tx LS byte Highest Lowest Lowest Highest 0xA5 for Rx frequency frequency frequency frequency 9.3.4 R REQUENCY ESPONSE TABLE 17: READ FREQUENCY SET RESPONSE 2nd byte 3rd byte...
  • Page 46: Unit Status And Position Response

    SSBP-3000C 9.3.5 U TATUS AND OSITION ESPONSE TABLE 18: UNIT STATUS AND POSITION RESPONSE 2nd byte 3rd byte byte byte byte 1- Tx alarm; 1- Rx Alarm; Consumption 1-Tx WG SW 1–B; 0-A 0-Tx O/K 0-Rx O/K Current alarm Alarm Tx 1-unmute;...
  • Page 47: Packing List

    SSBP-3000C 10.PACKING LIST Single unit Shipping Kit P/N 195-50N415-0G1 TABLE 20: PACKING LIST Item Quantity Description Part # Installation and Operations Manual PM 150-50N415-6G0 Rev. 1 L-Band/C-Band 200 W SSPB ARMU-LC200-BRN Connector D-Sub 25 Backshell with 631-000250-001 Thumb Screws Connector D-Sub 25 Sold Cup Plug 631-871380-001 Connector D-Sub 9 Sold Cup Plug 631-871380-003...
  • Page 48: Table 21: Redundancy Kit

    SSBP-3000C RMR-C300L Redundancy Kit P/N 190-500405-0C0 TABLE 21: REDUNDANCY KIT Item Quantity Description Part Number 240-300814-501 Flex Waveguide Arm Assembly 240-310600-401 Waveguide Arm Assembly Bottom 240-700830-103 Termination Assembly 260-10N405-401 Semi-rigid Cable Assembly 260-10N405-501 Semi-rigid Cable Assembly 260-30N405-F01 Local Bus Cable Assembly Splitter 50 Ω...
  • Page 49: Appendix A: Safety And Emc Compliance

    SSBP-3000C 11.APPENDIX A: SAFETY AND EMC COMPLIANCE Advantech Products are compliant with the following standards: SAFETY: IEC 950 (1992) CAN/CSA-C22.2 No. 950 –92/ UL 1950 EMC: EN 55022: 1995 / CISPR22: 1993 – Class A Conducted and Radiated Emission. Conducted: 0.150-30 MHz, Radiated: 30-1000 MHz.
  • Page 50: Figure 9: Redundants

    SSBP-3000C Figure 9: Redundant System (rear view) Page 49...
  • Page 51: Figure 10: Redundants

    SSBP-3000C Figure 10: Redundant System (lateral right view) Page 50...
  • Page 52: Figure 11: Redundants

    SSBP-3000C Figure 11: Redundant System (lateral left view) Page 51...
  • Page 53: Figure 12: Redundants

    SSBP-3000C Figure 12: Redundant System (top view) Page 52...
  • Page 54: Figure 13: Rs-232 C

    SSBP-3000C Figure 13: RS-232 Communication via HyperTerminal for Redundant System Page 53...
  • Page 55: Figure 14: Proposedg

    SSBP-3000C Figure 14: Proposed Graphic User Interface for a Redundant System based on RS-485 Packet Protocol Page 54...

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