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Pumped Fresh Water Final Rinse High Temperature UH-100 Pumped Fresh Water Final Rinse Low Temperature UL-100 Chemical Sanitizing Rinse Model UH-200B Shown Machine Serial No. June, 2001 112653 Champion Manual P. O. Box 4149 2674 N. Service Road Winston-Salem, North Carolina 27115-4149...
The following general safety rules must be observed in addition to the specific cautions and warnings presented in this manual. • Your Champion dishwasher uses hot water to clean and sanitize a variety of wares. (Model UL-100 uses chemicals to sanitize wares.) Machine surfaces and wares become hot during and immediately following normal operations.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided, how- ever, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first.
Water Connections ....................2.4.1 Model UH-200B, UH-200 ................. 2.4.2 Model UH-100B, UH-100, UL-100............Drain Connections (All models) ................Installation and Service Switch (Model UH-200B, UH-100B Only) ....Electrical Connections (Single Phase) ..............2.7.1 Model UH-200B, UH-100B............... 2.7.2 Model UH-200, UH-100, UL-100 .............
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Preparing your Dishwasher (All Models) ............Loading your Dishwasher (All Models) .............. Description of Operator Controls and Displays (All Models) ......Basic Operation ....................3.5.1 Model UH-200B, UH-200 ................. 3.5.2 Model UH-100B, UH-100, UL-100............PART 4: CLEANING and MAINTENANCE ..........Introduction ......................
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Electrical Component Locator Diagram ..........8.1.3 Troubleshooting the 10-point Terminal Board ........Components ......................8.2.1 Pressure Reducing Valve, (PRV), Adjustment ........Model UH-200B, UH-200 8.2.2 Water Line Strainer ................Model UH-200B, UH-200 Model UH-100B, UH-100, UL-100 8.2.3 Fill/Rinse Water Solenoid Valve ............
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Drain Pump/Motor, Drain Valve (All Models) ..........8.2.12 Wash Arm Bearings (All Models) ..............8.2.13 Rinse Arm Bearings .................... Model UH-200B, UH-200 8.2.14 Door Shock and Hinge Assembly (All Models) ..........8.2.15 Door Safety Switch and Magnet (All Models) ...........
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Water Connections (UH-100B, UH-100, UL-100) ......... Figure 2.5.3 – Recommended Direct Drain Connections for All Models ...... Figure 2.6.1 – Installation and Service Switch (UH-200B, UH-100B Only) ....Figure 2.9.1 – Control Cabinet Retaining Screws ............Figure 2.9.2 – Fill/Chemical Dispenser Circuit Board...........
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Figure 9.5 – Final Rinse Manifold Assembly (UH-200B, UH-200) ....... Figure 9.6 – Chemical Injection Points, Water Level Probe Assy. (UH-200B, UH-200 . and Fill Chute Assemby (UH-100B, UH-100, UL-100) Figure 9.7 – Sump and Spray Piping Assembly (UH-200B, UH-200) ......
All information, illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication. Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring any obligation.
140°F/60°C. A (70°F/39°C) rise booster is available which requires a minimum incoming water supply temperature of 110°F/43°C. The UH-200B is a fresh water rinse machine. Final rinse water enters the final rinse spray system under line pressure. A portion of the final rinse water is retained for the next wash cycle.
UH-200B, UH-200 30 racks/hr. Wash Tank Capacities UH-100B, UH-100 24 racks/hr. UH-200B, UH-200 ≅ 3.6 US gal. (14 liters) UL-100 19 racks/hr. UH-100B, UH-100 ≅ 1.8 US gal. (7 liters) UL-100 ≅ 2.3 US gal. (8.7 liters) Water Usage (per rack) UH-200B, UH-200 1.1 US gal.
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Part 1: GENERAL SPECIFICATIONS 1.4 Dimensions and Capacities, and Rough-in 3" [76] 23" Wall [584] Clearance Model UH-200B " [375] Model UH-200 Clearance 4" [858] " " [362] [42] SIDE VIEW Electric WARNING: Water Refer to Part 2: Installation, Sections 2.1 through 2.9, before connecting the dishwasher to utilities.
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Part 2: INSTALLATION This Page Intentionally Left Blank...
• Upper and lower spray arm assemblies • Round scrap screen • Rubber pads for leveling feet (set of 4) • 3/4" line strainer (P/N 110768) (Model UH-200B, UH-200 Only) • Warranty information packet 4. Remove the dishwasher from the skid.
Part 2: INSTALLATION 2.3 Permanent Placement Special Tools — • Bubble level (3 ft.) Perform the following steps to place the dishwasher in its permanent location. Refer to the machine diagrams in Section 1.4, Dimensions and Capacities, page 4-5. 1. Before moving the dishwasher into position, inspect the location site to ensure the electrical, plumbing, and ventilation services (if required) are provided in the correct locations.
1. If flowing pressure exceeds 22 PSI/151kPa, a pressure reducing valve, PRV, must be installed in the incoming water supply, and adjusted to the min/max listed above. The PRV is supplied by others or may be purchased (unmounted) from Champion. 2. Champion supplies a 3/4" line strainer (unmounted) and shipped inside the dishwasher.
25 PSI [173 kPa]. 1. The fill solenoid valve mounted in the machine (supplied by Champion) is equipped with a flow control that will accommodate the min./max. incoming line pressures listed above.
Part 2: INSTALLATION 2.5 Drain Connections The following instructions apply to all dishwasher models. Refer to Fig. 2.5.3 below. WARNING: The installation of this unit must conform to local codes or, in the absence of local codes, to all National Codes governing plumbing, sanitation, safety and good trade practices.
INSTALLATION 2.6 Installation and Service Switch (Model UH-200B, UH-100B Only) The following instructions apply to Models UH-200B and UH-100B which are equipped with a Champion built-in booster. The Booster Installation and Service Switch is provided to fill the built-in booster tank with water prior to placing the dishwasher in service for the first time.
DO NOT CONNECT models UH-200B or UH-100B to a 120VAC circuit or to a 208-240VAC (2 wire system) utilizing two power wires plus a ground. 2. Models UH-200B and UH-100B utilize a 208-240VAC (3 wire plus ground system) consisting of three power wires which includes a current carrying neutral wire.
Part 2: INSTALLATION 2.7 Electrical Connections (Single Phase) Cont. 2.7.2 Models UH-200, UH-100, UL-100 Only WARNING: The installation of electrical supplies and controls must conform to local codes or, in the absence of local codes, the National Electrical Code and good trade practices. WARNING: When working on the dishwasher, disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit.
PLATE before connecting to the incoming service through a fused disconnect switch or circuit breaker (supplied by others). The plate is located near the main terminal block. 2. Models UH-200B and UH-100B utilize a 208-240VAC (4 wire plus ground system) consisting of four power wires which includes a current carrying neutral wire.
Your machine was shipped with the chemical dispensing adjustments set at their minimum settings, because of variations in chemical products. As a result of these variations, Champion is not able to advise you on the proper dispenser settings for any particular product nor can we recommend one supplier over another.
NOTE: The detergent and rinse aid chemical dispensing pumps are optional equipment on Models UH-200B, UH-200, UH-100B, and UH-100 dishwashers. The pumps may have been specified when the dishwasher was ordered and installed at the factory. The following instructions assume that your dishwasher was delivered to your installation site with the dispensing pumps installed and explains the procedures for placing the chemical dispensing system in service for the first time.
Part 2: INSTALLATION 2.9 Chemical Connections (Cont.) 2.9.1 General (All Models) Cont. !! ATTENTION CHEMICAL SUPPLIER !! (continued from previous page) 6. Refer to Fig. 2.9.2 showing the Fill/Chemical Dispenser Circuit Board. 7. There are (4) adjustable potentiometers. • Fill- 2 to 40 seconds •...
INSTALLATION 2.9.2 Models UH-200B, UH-200 (Chemical Adjust and Prime) The following chemical adjustment information applies to UH-200B and UH-200 only. Refer to Section 2.9.1, page 18, for a description of the dispenser adjust potentiometers. 1. The data below will assist in adjusting the time settings for the dispenser pumps: •...
• The POWER button must be pushed ON to operate the prime button. • The PRIME button is enabled whenever the temperature display is active. • The PRIME button operates both dispensing pumps at the same time. 160 F Champion PRIME EXTENDED POWER...
• The POWER button must be pushed ON to operate the prime buttons. • The PRIME buttons are enabled whenever the temperature display is active. • The PRIME buttons operate their respective dispenser pumps independently. PRIME 140 F Champion EXTENDED DETERGENT SANITIZER RINSE AID...
When working on the dishwasher, disconnect the electric service and place a red tag at the disconnect switch to indicate work is being done on that circuit. 2.10.1 Models UH-200B, UH-200 Refer to Fig. 2.10.1 at right. The illustration shows the typical installation of the detergent and rinse aid pumps.
Part 2: INSTALLATION 2.10.1 Models UH-200B, UH-200 (continued from previous page) To install the detergent pump (continued): 6. Connect the detergent tubing from the outlet of the pump to the 90° fitting 7. Connect the pump motor wires to the harness wires supplied in the installation kit.
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Part 2: INSTALLATION 2.10 Installing Optional Chemical Pumps (Cont.) 2.10.1 Models UH-200B, UH-200 To install the rinse aid pump: 1. Remove the lower front access panel. 2. Mount the pump on the machine base with two screws. 3. Route the rinse aid tubing out the rear of the machine through the access hole located above and between the fill and drain hoses.
2A Max @ 120VAC rinse aid pumps. Pump kits contain the necessary parts for field installation and are available from your authorized Champion parts supplier. • The detergent pump is a peristaltic pump enclosed in a black housing. Rinse aid Detergent Route tubing •...
• Power is on at the main service panel. Chemical Dispensing systems are installed and chemical supplies replenished. √ • Detergent and rinse aid for Models UH-200B, UH-200, UH-100B, UH-100. • Detergent, rinse aid, and sanitizer for Model UL-100. (See next page)
INSTALLATION Review Part 3, Daily Operation, Sections 3.1 through 3.5, for instructions on the operation of your dishwasher, then perform the following checks for your model machine: 2.11.1 Models UH-200B, UH-200 (Initial Start-up) Water Level Probe Push the POWER button.
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Part 2: INSTALLATION 2.11 Initial Start-up (Cont.) 2.11.2 Models UH-100B, UH-100, UL-100 Push the POWER button. √ • 888F, and LED's flash on display • No error codes (E0, E1, E2) • Machine fills, LO display is normal. • Detergent pump runs (if applicable) FILL DETERGENT SANITIZER...
6. Make sure the upper and lower spray arms are in place and nozzles are clean. The arms are held in place by knurled retaining screws. The arms are interchangeable. • Models UH-200B, and UH-200 have separate upper and lower wash and upper and lower rinse arms.
Place cups and bowls upside down in a flat rack. Spread silverware evenly in a single layer in a flat bottom rack. Batching silverware upright in a utensil cup is not recommended. DO NOT OVERLOAD DISHRACKS. 3. Place the loaded dishrack Champion Champion PRIME PRIME EXTENDED EXTENDED POWER...
Part 3: DAILY OPERATION 3.4 Description of Operator Controls and Displays Note the location and function of the following components. These components directly affect the normal operation of all other operator controls. Door Safety Switch Magnet: The door safety switch magnet is located at the top left inside corner of the door.
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Refer to the illustrations and table below for the location and function of the operator controls and displays. Touchpad/Display WASH Champion RINSE PRIME EXTENDED POWER START TEMPERATURE PRESSURE WASH UH-200B, UH-200 Champion PRIME EXTENDED POWER START TEMPERATURE WASH UH-100B, UH-100 PRIME Champion EXTENDED DETERGENT...
Min./Max. 20-22 PSI [138-151 kPa]. timer board All Models: Chemical Operates the chemical pumps whenever (9) is Pump Touchpad activated. UH-200B, UH-200, UH-100B, UH-100 Prime membrane single switch operates both pumps at same time. Switch(es) switch(es) UL-100 each prime switch operates its pump...
PRIME button is active whenever the temperature is displayed. Machine Fills. Optional detergent pump injects detergent. Wash tank heat on (UH-200B, UH-200). Booster heat on (UH-200B only). Wash LED illuminates indicating the temperature display is reading wash tank temperature. WASH...
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Dishwasher is OFF. Begin cleaning operation or push POWER button to refill dishwasher. NOTE: If the dishwasher is idle for more than 4 hours, it will automatically enter the auto-shutdown cycle. This completes the basic operation for the UH-200B and UH-200.
All models provide a metric option to display temperature in degrees Celsius (°C) and pressure in kilopascals (kPa). Temperature readings and error codes are followed by the letter "C" when the metric option is enabled. 3.5.1 Operating the UH-100B and UH-100, and UL-100 Champion PRIME EXTENDED POWER...
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Part 3: DAILY OPERATION 3.5.1 Operating the UH-100B and UH-100, UL-100 (Cont.) (140 ° F/60 ° C for UL-100) 180 F Champion PRIME EXTENDED POWER START TEMPERATURE WASH Drain Stops. Fill/Rinse valve opens and hot water enters the wash tank.
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Part 3: DAILY OPERATION 3.5.1 Operating the UH-100B and UH-100, UL-100 (Cont.) (140 ° F/60 ° C for UL-100) 150 F Champion PRIME EXTENDED POWER START TEMPERATURE WASH 888F Champion PRIME EXTENDED POWER START TEMPERATURE WASH AUTO-SHUTDOWN CYCLE At the end of the day, pushing the POWER button initiates the auto-shutdown cycle which includes an automatic interior rinse down to aid in cleaning the machine.
Part 4: CLEANING AND MAINTENANCE PART 4: CLEANING AND MAINTENANCE In This Part— • Introduction • Daily cleaning schedules • Deliming procedure • Preventive maintenance schedules • Lubrication 4.1 Introduction Cleaning your machine is the best maintenance that you can provide. Components that are not regularly flushed and cleaned do not perform well.
1. Remove all racks and wares from the dishwasher. 2. Remove chemical pick-up tubes from the containers and place in a catch pan on the floor. • UH-200B, UH-200, UH-100B, UH-100 may utilize detergent and rinse aid. • UL-100 utilizes detergent, rinse aid, and sanitizer.
Part 4: CLEANING AND MAINTENANCE 4.4 Preventive Maintenance Schedules Daily Maintenance Requirements Perform the following procedures every day. 1. Check the chemical supply containers and replenish as needed. 2. Inspect scrap screens for bent or damaged parts. 3. Check the spray arm bearings and make sure arms turn freely. Weekly Maintenance Requirements Perform the following procedures every week.
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Part 5: OPERATOR TROUBLESHOOTING This Page Intentionally Left Blank...
Part 5: OPERATOR TROUBLESHOOTING PART 5: OPERATOR TROUBLESHOOTING 5.1 Introduction In This Part— • Troubleshooting basics • Using the Touchpad/Display to evaluate problems. • Reading error codes • Troubleshooting guide 5.2 Troubleshooting Basics STEP 1: The first step in troubleshooting your dishwasher is knowing how it works under normal conditions.
All dishwashers perform a self-diagnostics when you push the POWER button to turn the machine on. Watching the display provides information that will help you and your service agent troubleshoot certain problems. WASH 888F 888 Champion RINSE PRIME EXTENDED POWER...
ERROR CODE MODEL DESCRIPTION / RESULT Displayed in temperature display window • Indicates a defective booster temperature UH-200B thermistor in the built-in booster. UH-100B • Booster heater is disabled. • Final rinse temperatures will be low. • Temperature display shows E0.
UH-100B, UH-100, UL-100 Only, cycle Contact service agent Low water supply flow pressure ... Increase flowing pressure 20-22 PSI [138-151kPa] for UH-200B, UH-200 25-95 PSI [156-656 kPa] for UH-100B, UH-100, UL-100 Faulty fill/rinse valve ......Contact service agent Clogged line strainer ......
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Wash water Incoming water temperature ....Raise incoming temperature to: temperature is low at machine too low 140°F/60°C for UH-200B, UH-100B 40°F/22°C rise boosters 110°F/43°C for UH-200B, UH-100B 70°F/39°C rise boosters 180°F/82°C for UH-200, UH-100 140°F/60°C for UL-100 and (Drain and refill water for UL-100) Defective wash temperature probe ..
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Check error codes, Section 5.3 and (UH-200B, UH-100B Only) 5.4 and contact service agent Defective or tripped high limit ..... Contact service agent on booster (UH-200B, UH-100B Only) Defective booster tank heater ....Contact service agent (UH-200B, UH100B Only) Poor washing results Low water ..........
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Part 6: SERVICE TROUBLESHOOTING This Page Intentionally Left Blank...
• Error Codes • Troubleshooting Guidelines The instructions contained in Parts 6, 7, 8, and 10 are intended for Champion authorized techni- cians and should not be used by untrained personnel. Persons not properly trained should not attempt to repair or make adjustments to the dishwasher.
The Wash Tank Heater (All Models), which was locked out during the initial fill, begins to heat. The Booster, which was locked out during the initial fill, begins to heat (UH-200B Only). If the Cycle Start Pushbutton is pressed during the fill, the Cycle LED illuminates.
Part 6: SERVICE TROUBLESHOOTING 6.2.1 Timing Chart (Model UH-200B, UH-200) FILL CYCLE Dishwasher fills until water level reaches middle probe of water level probe assy (Flow pressure must be Min./Max.: Fixed Time 20-22 PSI [138-151 kPa]) Adjustable Time Fill/Rinse Valve WASH CYCLE 60 sec.
Part 6: SERVICE TROUBLESHOOTING 6.2 Operation Sequence and Timing Charts (Cont.) 6.2.2 Operation Sequence (Model UH-100B, UH-100) Refer to the operation sequence below and the timing chart on the next page. Upon application of Input power - all outputs are initially de-energized and the display is disabled. Momen- tary closure of the Power Pushbutton enables the solid state controls, program jumpers are read and the auto-fill sequence is initiated.
Part 6: SERVICE TROUBLESHOOTING 6.2.1 Timing Chart (Model UH-100B, UH-100) FILL CYCLE Factory set 25 sec. Fixed Time Adjustable Time Fill/Rinse Valve WASH CYCLE *NOTE 3 60 sec. *3 sec. 14 sec. 100 110 Wash Pump 20 sec. 100 110 Drain Valve/Drain Pump 2 to 40 sec.
Part 6: SERVICE TROUBLESHOOTING 6.2 Operation Sequence and Timing Charts (Cont.) 6.2.3 Operation Sequence (Model UL-100) Refer to the operation sequence below and the timing chart on the next page. Upon application of Input power - all outputs are initially de-energized and the display is disabled. Momen- tary closure of the Power Pushbutton enables the solid state controls, program jumpers are read and the auto-fill sequence is initiated.
Part 6: SERVICE TROUBLESHOOTING 6.2.1 Timing Chart (Model UL-100) FILL CYCLE Factory set at 30 sec. Fixed Time Adjustable Time Fill/Rinse Valve WASH CYCLE *NOTE 3 *3 sec. 15 sec. 80 sec. 100 110 130 140 150 155 Wash Pump 30 sec.
6.3 Error Codes All dishwashers perform a self-diagnostics when you push the POWER button to turn the machine on. Watching the display provides information that will help you troubleshoot certain problems. WASH 888F 888 Champion RINSE PRIME EXTENDED POWER START...
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ERROR CODE MODEL DESCRIPTION / RESULT Displayed in temperature display window • Indicates a defective booster temperature UH-200B thermistor in the built-in booster. UH-100B • Booster heater is disabled. • Final rinse temperatures will be low. • Temperature display shows EO.
Part 6: SERVICE TROUBLESHOOTING 6.4 Troubleshooting Guide The following checklist provides general guidelines for evaluating trouble conditions with the dishwasher. Detailed troubleshooting flow charts are provided in Part 11 at the end of this manual. STEP 1: The first step in troubleshooting the dishwasher is knowing how it works under normal conditions.
• Controls door safety switch input. • Controls outputs for wash pump, drain, fill/rinse valve. • Controls outputs for chemical dispensing pumps. • Controls water level control (UH-200B, UH-200) Temperature/Pressure Display Board— • 120VAC power input point • Jumpers to set wash tank and booster temperatures.
Marked “FWR: fresh water rinse,” for UH-200B and UH-200 and “F&D: fill and dump” for UH-100B, UH-100, and UL-100. JB2— Enables the booster function if the machine is equipped with a built-in booster. JB3— Enables prime button inputs. Closed for UH-200B, UH-200, UH-100B, and UH-100. Open for UL-100. Fused...
SANI indicates for all models but is used for DETERGENT—Indicates output voltage to detergent pump is enabled. UL-100 only. UH-200B, UH-200 Only: LIM— Indicates water level has reached the topmost sensor of water level probe. MID— Indicates water level has reached the middle sensor of water level probe.
Part 7: SOLID STATE CIRCUIT BOARDS 7.3 Replacement Circuit Board Set-up (Cont.) 7.3.3 Temperature/Pressure Display Board Program Jumper Settings The Temperature/Pressure Display Board has seven program jumper settings. JB7 —Always set OPEN for normal operation. Future models will not have the JB7 jumper. JB1 —Selects English display (°F and PSI) or Metric (°C and kPa) JB2 —These jumpers select the minimum wash tank temperature with a differential of +4°F/2°C.
ATTENTION !!! Models UH-100B, UH-100, UL-100 Only W/R LED (CN5) located below JB6 accepts a display cable for UH-200B, UH-200. Discard the jumper on CN5 when installing a replacement board for UH-200B, UH-200. Models UH-100B, UH-100, UL-100 do not have a display cable on CN5.
Part 7: SOLID STATE CIRCUIT BOARDS 7.3 Replacement Circuit Board Set-up (Cont.) 7.3.5 Time Select (Fill/Chemical Dispenser) Board The Time Select (Fill/Chemical Dispenser) Board has 4 adjustable potentiometers. Refer to Fig. 7.2.1, Circuit Board Layout, page 61, for the location of the Time Select Board. Adjustment Range To Timer Control Bd.
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FILL POTENTIOMETER ADJUSTMENT: (Models UH-100B, UH-100, UL-100 Only) The UH-200B, and UH-200 model dishwashers do not utilize the fill adjustment. Fill is controlled by the water level probe on UH-200B and UH-200 models. 9. Turn power on at the main disconnect switch.
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1 second. The pump is locked out after the fill/rinse valve closes. RINSE AID AND SANITIZER ADJUSTMENT: Only the UL-100 low temperature machine contains rinse aid and sanitizer pumps as standard equipment. Models UH-200B, UH-200, UH-100B, UH-100 may have the optional rinse aid pump installed. •...
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140 seconds. The cycle times would be different if the fill POT were set for 25 seconds. Models UH-200B, UH-200 also may have variations in fill time because the water level probe controls initial fill time. But, the time that the fill/rinse valve is open during the final rinse portion of the automatic cycle is fixed at 11 seconds.
Part 7: SOLID STATE CIRCUIT BOARDS 7.4 Circuit Board Test Points and Connectors General Notes: Sections 7.4.1 through 7.4.3 describe the location of harness connections to the solid state circuit boards. The inputs/outputs to peripheral components are noted on the diagrams where applicable. WARNING: Use extreme caution when testing energized electrical circuits.
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Special Tools: The following special tools are recommended: • Magnet, P/N 111026, door magnet (Available from Champion), or comparable • Touchpad/Display, P/N 112621 (Available from Champion) • Jumper wire with miniature alligator clips to check water level probe (Supplied by others)
Low Probe Sanitizer Pump Pin 1 Middle Probe Rinse Aid Pump Limit Probe Detergent Pump Pin 10 JB1 JB2 (UH-200B, Pin 9 UH-200 Only) To Touchpad/Display Pin 1 Pushbuttons Timer Control Board Connector Diagram To CN1 on Timer Control Board...
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• Detergent pump output CN7 — 4 pin connector accepts the wiring harness connector. (UH-200B, UH-200 only) Remove harness connector and connect jumper between Common and LOW, MIDDLE, or LIMIT pin on circuit board to to check water level LED’s.
To Timer Control Board (CN3) ToTouchpad/Display To Fused Hot (T1) (Wash/Rinse LED's) Pin 1 on Timer Control Board Fused Hot (UH-200B, UH-200 Only) (UH-200B, UH-200 Only) Pressure Display (UH-200B, UH-200 Only) Temperature Display (All Models) NOTE: Red stripe on cable indicates PIN 1 location.
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120VAC test point for fused hot. FUSE— 2 amp fuse to protect 120VAC power output to T1 terminal on Timer Control Board. This power output is used for the water level control transformer located on the Timer Control Board on models UH-200B, UH-200 only.
Part 7: SOLID STATE CIRCUIT BOARDS 7.4 Circuit Board Test Points and Connectors (Cont.) 7.4.3 Touchpad/Display Refer to Fig. 7.4.2 and the instructions on page 77. Figure 7.4.3 Touchpad/Display Connector Diagram...
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Fig. 7.4.3 shows the prime pushbuttons for all models. In reality, there are three separate touchpad/display assemblies. Models UH-200B, UH-200 are the only models with the Wash/Rinse LED cable. These models have one prime pushbutton which operates both optional detergent and rinse aid pumps simultaneously.
Part 7: SOLID STATE CIRCUIT BOARDS 7.5 Circuit Board Removal and Replacement General Notes: The circuit boards should always be handled with care. Keep the board it its packaging until it is time for installation. Do not place the board on metal surfaces. The boards have a protective coating that resists electrostatic discharge (ESD) but it is good practice to touch a metal surface with your hand to discharge any static built up on your body before handling a board.
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Part 7: SOLID STATE CIRCUIT BOARDS 7.5.1 Timer Control Board Removal (Cont.) Disconnect touchpad/display cables Disconnect interconnect cables Observe caution when using tools near circuit board Remove 6-32 retaining nuts Handle the circuit board by its edges.
Part 7: SOLID STATE CIRCUIT BOARDS 7.5 Circuit Board Removal and Replacement (Cont.) Refer to the General Notes on page 70 before proceeding with the instructions below. WARNING: When working on the dishwasher, disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit.
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Part 7: SOLID STATE CIRCUIT BOARDS 7.5.2 Temperature/Pressure Display Board Removal (Cont.) Remove 6-32 retaining nuts Observe caution when using tools near circuit board Handle the circuit board by its edges. When reinstalling the board, make sure the LED’s are centered in the control cabinet windows.
5. Fold back the protective mylar drip shield. 6. Note location, then carefully disconnect display cables on the timer control board. The UH-200B, UH-200 has an additional cable connection on the temperature/pressure display board. 7. Use a sharp knife to separate the touchpad/display from the front of the control cabinet.
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Part 7: SOLID STATE CIRCUIT BOARDS 7.4.3 Touchpad/Display Removal and Replacement (Cont.) TEMPERATURE TEMPERATURE Apply small piece of tape to corner Pull protective film of protective film and off display window quickly remove tape Disconnect display cables Separate touchpad/display from control cabinet (Continued next page)
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Part 7: SOLID STATE CIRCUIT BOARDS 7.5 Circuit Board Removal and Replacement (Cont.) 7.5.3 Touchpad/Display Removal and Replacement (Cont.) Scrape off adhesive with knife and remove remaining adhesive with acetone based solvent AVOID GETTING ACETONE ON THE DISPLAY! Carefully thread display cables through holes in control cabinet front Lay touchpad/display on top...
Part 7: SOLID STATE CIRCUIT BOARDS 7.5 Circuit Board Removal and Replacement (Cont.) Refer to the General Notes on page 70 before proceeding with the instructions below. WARNING: When working on the dishwasher, disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit.
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• Troubleshooting the 10-point Terminal Board • Component Repair and Replacement Procedures The instructions contained in Part 8 are intended for Champion authorized technicians and should not be used by untrained personnel. Persons not properly trained should not attempt to repair or make adjustments to the dishwasher. The instructions do not cover every possible trouble condition or repair procedure.
COMPONENT REPAIR AND REPLACEMENT 8.1 Introduction (Cont.) 8.1.2 Electrical Component Locator Diagram The combined illustration below shows the major electrical components (except chemical pumps) for models UH-200B, UH-200, UH-100B, UH-100, and UL-100 dishwashers. Pressure Final Rinse Thermistor Transducer (UH-200 series)
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• Final rinse thermistor provides a thermometer input to the tem- perature display. Thermistor is located in the final rinse manifold for UH-200B, UH-200 and the fill chute for all other models. Water level Mounted left side of tank assembly.
Wire #54 and Wire #2. Not connected Not connected To booster contactor coil (HC2) From Temperature/Display Bd. (UH-200B, UH-100B Only) To wash tank heat contactor coil From Temperature/Display Bd. (All except UL-100) To drain pump/drain valve From Timer Control Bd.
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Part 8: COMPONENT REPAIR AND REPLACEMENT 8.1.3 Troubleshooting the 10-point Terminal Board (Cont.) Troubleshooting Procedure: The following procedure is suggested as a method for troubleshooting a trouble condition. 1. Identify the problem condition by observing machine operation. (Refer to Section 6.4, page 60, and the Troubleshooting Flow Charts in back of manual.) 2.
Use extreme caution when testing circuits while power is applied to the machine. 8.2.1 Pressure Reducing Valve (PRV) Adjustment UH-200B, UH-200 Only A 3/4" PRV is required if the incoming water supply exceeds 20-22 PSI/138-151 kPa flowing pressure. The PRV should be installed in the incoming water supply line before the machine connection.
COMPONENT REPAIR AND REPLACEMENT 8.2.2 Water Line Strainer A 3/4" line strainer was shipped unmounted with the UH-200B, UH-200 dishwasher. The line strainer should be installed in the incoming water supply line before the machine. The line strainer has a removable screen that should be cleaned at least once a year.
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Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.3 Fill/Rinse Water Solenoid Valve (Cont.) UH-200B, UH-200 To remove the valve assembly (Cont.): 7. Remove the coil assembly. 8. Remove the valve bonnet using strap wrench or pipe wrench. 9. Inspect valve body. If pitted, replace 120VAC coil entire valve assembly.
1. Push the POWER pushbutton off. Turn off main incoming power to the dishwasher. 2. Gently clean the probes with a non-ferrous scrub pad such as a LIMIT scotch-brite pad. MIDDLE 3. Restore power to the machine and UH-200B, UH-200 Only check for proper operation.
COMPONENT REPAIR AND REPLACEMENT 8.2.5 Vacuum Breaker UH-200B, UH-200 The 1/2" vacuum breaker is located at the top left rear corner of the dishwasher. It prevents siphoning of water from the dishwasher back into the potable water supply. The vacuum breaker contains a replaceable float assembly.
Final Rinse Pressure Transducer Manifold UH-200B, UH-200 ONLY To replace the pressure transducer: 1. Turn the main water supply to the machine off. 2. Push the POWER pushbutton off, if machine is ON, to enter auto-shutdown. 3. Turn off main incoming power.
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Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.6 Pressure Transducer UH-200B, UH-200 (Cont.) (continued from previous page) Pressure To temperature/ Transducer pressure display bd. Cable in control cabinet Pressure Transducer Red stripe indicates Pin1 Pin1 O-ring (not included with transducer) !! ATTENTION !!
2. Refer to Section 7.4.2, page 74-75, Connector CN3 on the Temperature/ Final rinse manifold Pressure Display Board provides the UH-200B, UH-200 test points for checking the thermistor temperature output. Thermistor Resistance Chart (Approx. Ohms) 80°F/27°C 9,165 150°F/66°C...
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.8 Wash Tank Heater and High Limit Thermostat (All models except UL-100) The wash tank heater is mounted in the bottom of the wash tank sump. It maintains the wash tank water temperature at a minimum of 150°F/60°C.
COMPONENT REPAIR AND REPLACEMENT 8.2.9 Booster Tank Heater and High Limit Thermostat UH-200B, UH-100B The booster tank assembly is mounted on the left side of the machine base. It raises the incoming water temperature to a minimum of 180°F/82°C for the final rinse cycle.
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.10 Wash Pump/Motor (All Models) The wash pump/motor, drain pump/motor and drain valve are mounted on a removable plate. The plate can be pulled out the front of the dishwasher to gain access to the components. Removing the Pump Mounting Plate: 1.
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Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.10 Wash Pump/Motor (All Models) Capacitor Assembly Shim Washer (Do not Discard) Seal Assembly Impeller (Left hand Thread) Impeller Nut and Washers Stationary Drain Rubber Boot Portion Plug of Seal Assembly Ceramic Face Replacing the Wash Pump Seal: 1.
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.11 Drain Pump/Motor and Drain Valve (All Models) There are no service replacement parts for the drain pump/motor, nor the drain valve. The components can be disassembled and cleaned if necessary. Exploded views of the drain pump/motor and drain valve are provided below. The drain components are mounted on the pump mounting plate.
8.2.12 Wash Arm Bearings (All Models) All dishwasher models use two interchangeable wash arm assemblies, one upper and one lower. Each wash arm contains two replaceable bearings. Models UH-200B, UH-200 also have a separate upper and lower rinse arm assembly.
COMPONENT REPAIR AND REPLACEMENT 8.2.13 Rinse Arm Bearings (UH-200B, UH-200 Only) The UH-200B, UH-200 dishwasher models use two interchangeable wash arm assemblies, and two interchangeable rinse arm assemblies. Refer to Section 8.2.12 for wash arm bearing repair. Each rinse arm contains two replaceable bearings.
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.14 Door Shock and Hinge (All Models) All dishwasher models utilize (2) twin seal gas-operated shocks for the door. The shocks serve the same purpose Door as a conventional door spring on other machines. Shock The advantage of the shock is smoother door operation and a softer, more controlled door...
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.15 Door Safety Switch and Magnet (All Models) All dishwasher models utilize a magnetic reed door safety switch mounted in the left front corner of the slide out control cabinet. Door A door magnet operates the safety switch when safety the door is fully closed.
Part 8: COMPONENT REPAIR AND REPLACEMENT 8.2.16 Circuit Breaker (All Models) All dishwasher models are equipped with an 8 AMP circuit breaker mounted on the lower left corner of the machine. The breaker is located behind the lower front access panel. The circuit breaker protects the 120VAC control circuit in the event of an overload.
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Part 8: REPLACEMENT PARTS This Page Intentionally Left Blank...
Part 9: REPLACEMENT PARTS Figure 9.4- Door and Door Safety Switch Assembly (All Models)
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Part 9: REPLACEMENT PARTS DOOR AND DOOR SAFETY SWITCH ASSEMBLY (ALL MODELS) Fig. 9.4 Part Item No. Part Description Qty. 322690 DOOR ....................112727 GASKET, DOOR ................111026 MAGNET, DOOR SAFETY ............108954 NUT, GRIP 6-32 W/NYLON INSERT ........... 112659 SWITCH, MAGNETIC REED DOOR SAFETY ......
To temperature/ pressure display bd. in control cabinet To upper wash arm support To rinse aid To outside lower pump wash arm support 12 13 To booster outlet UH-200B To fill/rinse valve UH-200 Figure 9.5- Final Rinse Manifold Assembly (UH-200B, UH-200)
(UL-100 Only) To booster outlet on UH-100B fill/rinse valve on UH-100, UL-100 Fill chute and chemical injection point UH-100B, UH-100, UL-100 Figure 9.6- Chemical Injections Points, Water Level Probe Assembly (UH-200B, UH-200) and Fill Chute Assembly (UH-100B, UH-100, UL-100)
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Part 9: REPLACEMENT PARTS CHEMICAL INJECTION POINTS WATER LEVEL PROBE ASSEMBLY (UH-200B, UH-200) FILL CHUTE ASSEMBLY (UH-100B, UH-100, UL-100) Fig. 9.6 Part Item No. Part Description Qty. 107424 PLUG 1/8" ..................100736 BOLT, 1/4" X 3/4" HEX HD ............112632 PROBE, WATER LEVEL (UH-200B, UH-200) ......
Part 9: REPLACEMENT PARTS Upper Spray Arm Assembly Figure 9.9- Spray Arm Assembly (UH-200B, UH-200)
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Part 9: REPLACEMENT PARTS SPRAY ARM ASSEMBLY (UH-200B, UH-200) Fig. 9.9 Part Item No. Part Description Qty. 112619 SPINDLE, RINSE ARM ..............112618 BEARING, RINSE ARM ..............112616 RINSE ARM ASSEMBLY (INCLUDES ITEMS 1-4) ....112620 NUT, RETAINING ................112551 BEARING, WASH ARM ..............
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Part 9: REPLACEMENT PARTS Upper Spray Arm Assembly Figure 9.10- Spray Arm Assembly (UH-100B, UH-100, UL-100)
Part 9: REPLACEMENT PARTS SPRAY ARM ASSEMBLY (UH-100B, UH-100, UL-100) Fig. 9.10 Part Item No. Part Description Qty. 112716 RETAINER, WASH ARM .............. 112551 BEARING, WASH ARM ..............112550 NUT, WASH ARM ................112547 WASH ARM ASSEMBLY (INCLUDES ITEMS 1-5) ....112549 HUB, WASH ARM .................
Part 9: REPLACEMENT PARTS Figure 9.19- (Optional) Rinse Aid Pump for High Temp Machines (UH-200B, UH-200, UH-100B, UH-100)
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Part 9: REPLACEMENT PARTS (OPTIONAL) RINSE AID PUMP FOR HIGH TEMP MACHINES (UH-200B, UH-200, UH-100B, UH-100) Fig. 9.19 Part Item No. Part Description Qty. COMMON PARTS 108299 MOTOR, PUMP DRIVE..............322675 BRACKET, SINGLE CHEMICAL PUMP ........100734 BOLT, 1/4-20 X 1/2" HEX HD ............
Part 9: REPLACEMENT PARTS (STANDARD) CHEMICAL DISPENSING PUMPS FOR LOW TEMP MACHINE (UL-100) Fig. 9.20 Part Item No. Part Description Qty. 108299 MOTOR, PUMP DRIVE..............322676 BRACKET, 3 POSITION CHEMICAL PUMP ......100734 BOLT, 1/4-20 X 1/2" HEX HD ............106482 WASHER, LOCK 1/4"...
Part 10: ELECTRICAL SCHEMATICS PART 10: ELECTRICAL SCHEMATICS In This Part— • Electrical Schematics by Model and Phase...
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Part 10: ELECTRICAL SCHEMATICS This Page Intentionally Left Blank...
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TO CUSTOMERS DISCONNECT SWITCH L1 TO N = 120V L2 TO N = 120V PER LOCAL ELECTRICAL CODE L1 TO L2 = 208-240V 208-240/60/3 5 WIRE L2 TO L3 = 208-240V L1 TO L3 = 208-240V UH-100B THREE PHASE BOOSTER HEAT A701627 HLTH BOOSTER CONTACTOR...
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L1 TO N = 120V L2 TO N = 120V PER LOCAL ELECTRICAL CODE L1 TO L2 = 208-240V 208-240/60/3 5 WIRE L2 TO L3 = 208-240V UH-200B L1 TO L3 = 208-240V THREE PHASE A701628 BOOSTER HEAT BOOSTER CONTACTOR...