Champion UH-170B Installation Manual

Undercounter high temperature dishwasher

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Installation Manual with Service Replacement Parts
UH-170B
www.championindustries.com
P.O. Box 4183
Winston-Salem, NC 27115
336/661-1556 Fax: 336/661-1979
Toll-free: 800.532.8591
UH-200B
UH-100B
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800.263.5798
Undercounter
High Temperature
Dishwasher
Models:
UH-200B
UH-100B
UH-200
UH-100
UH-170B
UL-100
UH-170
Dishwasher Serial No.
Issue Date: 11.26.07
Manual P/N
0512241 rev.C
For machines beginning with S/N W11948 and above
Printed in the USA

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Summary of Contents for Champion UH-170B

  • Page 1 Installation Manual with Service Replacement Parts UH-170B www.championindustries.com P.O. Box 4183 Winston-Salem, NC 27115 336/661-1556 Fax: 336/661-1979 Toll-free: 800.532.8591 Undercounter High Temperature Dishwasher Models: UH-200B UH-200 UH-170B UH-170 UH-200B UH-100B Issue Date: 11.26.07 Manual P/N For machines beginning with S/N W11948 and above 2674 N.
  • Page 2 For future reference, record your dishwasher information in the box below. Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Champion Service Agent __________________________________ Tel:______________________ Champion Parts Distributor _________________________________ Tel:______________________ In Canada: Toll-free: 800/ 263-5798 Tel: 905/ 562-4195 Fax: 905/ 562-4618 email: service@moyerdiebellimited.com ATTENTION: The dishwasher model no., serial no.,...
  • Page 3 ATTENTION:...
  • Page 5: Manual Revisions

    • This is where we record changes to the manual. A revision might be a part number change, new instructions, or information that was not available at print time. • We reserve the right to make changes to this manual without notice and without incurring any liability for any changes.
  • Page 6: Limited Warranty

    If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided;...
  • Page 7: Table Of Contents

    Manual Revisions __________________________________________________ i Limited Warranty ___________________________________________________ ii Model Descriptions ________________________________________________ iv Installation _______________________________________________________ 1 Unpack and Place Electrical Connections 1 Phase to 3 Phase Field Conversion for UH100B, UH170B,UH200B Only (Beginning with S/N W14236 and above) Water Connections Drain Connections Chemical Dispensers Initial Start-up ___________________________________________________ 17 Operation _______________________________________________________ 21 Operation Cleaning Maintenance...
  • Page 8: Model Descriptions

    High temperature sanitizing dishwashers with built-in booster heaters. 1 Phase to 3 Phase field conversion ready (UH100B, UH170B, UH200B Only) (Beginning with S/N 14326 and above) UH200, UH170, and UH100 High temperature sanitizing dishwashers. UL100 Low temperature chemical sanitizing dishwasher. Optional Equipment • 70°F/39C° Rise Booster Model Descriptions (For UH200B and UH17B Only)
  • Page 9: Installation

    Save all packing materials. CAUTION: Be careful when lifting and moving the dishwasher to prevent damage to the machine. Check your packing list and identify the accessories shipped with your dishwasher. Immediately report missing items to your dealer.
  • Page 10: Installation Guide

    6. Check that the floor is level at the permanent location. The dishwasher has adjustable feet for leveling. Level the dishwasher front to back and side to side with a 24" bubble level to match the permanent location. Your dishwasher is ready for the utility connections. Countertop 34"...
  • Page 11: Electrical Connection

    The dishwasher MTB is located at the front right-side of dishwasher. Remove the dishwasher's lower front access panel by removing the two truss head screws. Carefully bump the lower front access panel up as you pull forward. Be careful not to damage the pressure gauge mounted on the left side of the panel (not supplied on models UL100, UH-100, or UH100B).
  • Page 12 8. Connect a flexible power cord conduit to the MTB. The power cord must extend a minimum of 3ft out the back of the dishwasher so the machine can be pulled out for servicing. 9. Re-install the MTB and the lower front access panel.
  • Page 13: Electrical Connections

    1 Phase to 3 Phase Field Conversion Models UH100B, UH170B, UH200B Models beginning with S/N 14326 are wired for 1 PH operation. The Phase of the dishwasher may be changed by changing the element jumpers for 3 Ph operation and connecting the wire marked 1H3 as shown below.
  • Page 14: Water Connections

    20-22 PSI/135 kPa The hot water supply must provide a minimum of 140°F, measured at the dishwasher for the 40°F/ 22°C rise booster. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F measured at the dishwasher.
  • Page 15: Drain Connections

    The dishwasher drains in 8 seconds and drain water exits the hose with considerable force. CAUTION: Do not connect the drain hose to a disposer. The dishwasher will not drain correctly. Make sure the drain hose does not kink. Kinks will prevent the dishwasher from draining completely, and the dishwasher will overflow out the front door.
  • Page 16 Blank Page This Page Intentionally Left Blank...
  • Page 17: Initial Start-Up

    Initial Start-Up All Models 1. Remove any protective film from dishwasher. Check the interior for foreign material. 2. Confirm that all utility connections are complete and that the dishwasher is in it's permanent location. 3. Inspect the flexible drain hose and hot water fill hose to ensure they are not kinked. Check the chemical supply containers to ensure they are full.
  • Page 18 Initial Start-Up Installation Guide Initial Start-Up Models: UH100B, UH170B, and UH200B only The Dishwasher's built-in booster heater was drained prior to shipment. The booster must be filled before operating the dishwasher. Not following this procedure will void warranty. Booster Service Switch The booster is filled with the booster service switch.
  • Page 19 Booster Service Switch (continued) Flip the dishwasher POWER switch up to the " I " position. The POWER switch illuminates and the machine fills with water. See Proper Water Fill Line illustration. Press and release the START switch. The green in-cycle light illuminates. 9. Check wash and final rinse gauges to ensure they have reacted to the incoming hot water.
  • Page 20 The chemical dispensers require non- chlorinated liquid detergent and rinse- aid. Your chemical supplier must adjust the dispensers for the supplied product. Chemical containers must be placed as close to the dishwasher as possible and no higher than 10" above the floor. Dispenser Pump Location Pick-Up Tubes...
  • Page 21 Insert the detergent and rinse-aid pick-up tubes in the correct chemical supply container. Open the dishwasher door. Press and hold the PRIME switch up to prime the detergent. Watch the detergent injection point located on the right rear wall of the machine until chemical enters the machine.
  • Page 22 Chemical Dispensers Installation Guide Chemical Dispensers How to Prime the Dispensers (continued) Press and hold the prime switch down for 30 seconds to prime the rinse-aid. All chemicals enter the UL100, UH-100, and UH100B through the fill chute injection point located on the right-side of the wash compartment. Prime Switch Down Fill Chute Injection Point...
  • Page 23 The chemical dispensing pumps are adjustable. Adjustments are made by turning the trim potentiometers located on the dishwasher control board located at the lower right corner of the machine. Remove the lower front access panel and identify the control circuit board cover.
  • Page 24 Blank Page This Page Intentionally Left Blank...
  • Page 25: Operation

    Close dishwasher door and press the START switch. The green in-cycle light illuminates and the wash cycle begins. NOTE: Opening the door stops the cycle. When the dishwasher door is closed the cycle resumes automatically. UH170B Control Panel UH200B Control Panel...
  • Page 26 Press the EXT WASH switch again to take the dishwasher out of the extended wash mode. The light above the EXT WASH switch goes out but the green light above the START switch will stay illuminated, indicating the dishwasher has resumed the remainder of the wash cycle.
  • Page 27 Close dishwasher door and press the START switch. The green in-cycle light illuminates and the wash cycle begins. NOTE: Opening the door stops the cycle. When the dishwasher door is closed the cycle resumes automatically. Operation...
  • Page 28 7. Machine drains and holds final rinse water for the next wash cycle. The green in-cycle light goes out completing the wash cycle. Open the dishwasher door and remove the dishrack of clean wares. Repeat steps 2-8 for additional cycles. NOTE: Poor washing results will occur if the scrap screen is not cleaned regularly.
  • Page 29: Cleaning

    The best preventative maintenance is to keep the dishwasher as clean as possible during regular use and ensure best results. A regular cleaning schedule will increase the life of the dishwasher. CAUTION: Damage to the unit or improper operation may occur if components are not flushed and cleaned on a regular scheduled basis.
  • Page 30 Deliming Your dishwasher should be delimed regularly. The frequency will depend on the mineral content of your water. Inspect your machine interior for lime deposits. If deliming is required, a deliming agent should be used for best results.
  • Page 31: Maintenance

    Maintenance Schedule The best maintenance you can perform is to keep your dishwasher clean. Before and During Operation • Check the temperature gauges during operation to ensure the proper temperatures are maintained. • Check the chemical supply container level and replace if necessary.
  • Page 32 Blank Page This Page Intentionally Left Blank...
  • Page 33: Troubleshooting

    Troubleshooting Troubleshooting...
  • Page 34 Troubleshooting PROBLEM Machine will not start. Low or no water. Chemicals are not entering dishwasher. Poor pumped spray pressure. Poor wash results. Cycle times increasing with each load. CAUSE Door not closed. Clear door of any obstructions. Main switch is off.
  • Page 35: Service Replacement Parts

    Service Replacement Parts Service Replacement Parts...
  • Page 36 Service Replacement Parts Item Part No. 0712236 0712136 0507323 0512169 0512168 0512426 D500615 109069 D80208 D500603 D80305 108447 0512322 0512185 0512227 0512352 0312145 0501501 0501539 0503718 0501411 0501379 0312096 112612 0312144 0502571 0512132 0512118 0512119 110562 0508872 0512299 201029 0508873 Description TUBE, OVERFLOW SCREEN, SCRAP ASSY...
  • Page 37 Service Replacement Parts 6 22...
  • Page 38 Service Replacement Parts Item Part No. 107964 0503647 0508710 0312188 0501411 0312189 0512243 106695 0512105 0312339 0504951 0509527 0501412 0503592 0501403 0312338 0501493 0501533 0501472 Description BUSHING, SNAP (ALL) BUSHING, MED. STRAIN REL (UL100, UH100, UH170, UH200) SPACER, 5/16 BASE, TIMER ENCLOSURE SCREW, 10-32 X 1/4 RH SLOT SS COVER, TIMER ENCLOSURE LABEL, ADJUSTMENT...
  • Page 39 Service Replacement Parts...
  • Page 40 Service Replacement Parts Item Part No. 0312173 0507323 0504822 0501373-1 0501412 109069 107369 0512432 0501412 0510648-1 0501450 Description BRACKET, CHEM PMP/THERMO CTRL THERMOSTAT, WASH TANK SCREW, 8-32 X 1/2 PAN HD PH S.S SWITCH, 3-POST TOGGLE W/KEYWAY SCREW, 10-32 X 3/8 PAN HD PH S.S THERMOSTAT, BOOSTER CONTACTOR, 2-POLE 120V (Prior to S/N 14326) UH100B, UH170B, UH200B Only...
  • Page 41 Service Replacement Parts...
  • Page 42 Service Replacement Parts Item Part No. 9’ 107417 0503679 112728 0508817 112646 112883 112763 0501539 100500 0312190 0501501 201029 0502651 900836 Description HOSE, RUBBER 1/2ID X .84OD CLAMP, SS GEAR-MIN. 5/16-MAX.7/8 FITT COMP 1/4OD X 1/8MPT ELL J PLUG, 1/8 HEX COUNTERSUNK MANIFOLD, RINSE FWR TUBING, 1/8OD X 1/16 ID PE.
  • Page 43 Service Replacement Parts...
  • Page 44 Service Replacement Parts Item Part No. 106090 0509048 0508867 0507709 0503722 0502666 0502667 5’ 107417 0308822 Description TIE PLATE GASKET, INLET CHUTE CHUTE, INLET INJ.MOLDED WASHER, FLAT #10 SS NUT, HEX 10-32 SS HOSE, 1/8ID X 1/4OD PVC HOSE, 1/4ID X 3/8OD PVC HOSE, RUBBER 1/2ID X .84OD CLIP, HOSE...
  • Page 45 Service Replacement Parts...
  • Page 46 Service Replacement Parts Item Part No. 0509042 0512185 0508817 109985 111235 111233 H161123 0501539 109069 0501501 108954 110562 0508840 0502653 0503679 9’ 107417 FOR MODELS UH170, UH170B, UH200, UH200B ONLY 0572297 102525 100184 FOR MODELS UH170, UH170B ONLY 0512107 FOR MODELS UH200, UH200B ONLY 0512298 112612 Description...
  • Page 47 Service Replacement Parts...
  • Page 48 Service Replacement Parts Item Part No. 0502653 0502650 0512185 109886 108516 109902 0502651 0503679 0509526 107873 0312146 Description ELBOW, 90 DEGR 3/8MPTX1/2 HOSE BUSHING, 1/2 X 3/8 BOLT, HEX FLANGE 1/4-20 X 3/8 SS VALVE, 1/2” NPT 120V COIL REPAIR KIT REPAIR KIT COUPLER 1/2 MPT X 1/2 HOSE CLAMP, SS GEAR-MIN.
  • Page 49 Service Replacement Parts...
  • Page 50 Service Replacement Parts Item Part No. 0502653 0512185 0300065 0300203 0502618 0503679 0509526 505320 0504952 Description ELBOW, 90 DEGR 3/8MPTX1/2 HOSE BOLT, HEX FLANGE 1/4-20 X 3/8 SS SUPPORT, VALVE CLAMP, VALVE HOSE BARB, 1/2 X 3/8 MPT CLAMP, SS GEAR-MIN. 5/16-MAX.7/8 HOSE, 1/2 X 7FT FEM.GARD.ADAPT.
  • Page 51 Service Replacement Parts...
  • Page 52 Service Replacement Parts Item Part No. 0501478 107967 H35509 107873 110215 0502571 0512120 112550 112551 0512129 112549 H420548 0512133 100194 0512104 0512126 0512130 0512128 104883 0512123 0512127 0501412 0512103 0512066 0512125 H420548 0512133 0501481 0501420 H420548 Description WASHER, 17/64IDX9/16 OD18G SS NUT, HEX SS 1/4-20 NYLON INSERT HUB,UPPER WASH ARM WASHER, PACKING...
  • Page 53 Service Replacement Parts...
  • Page 54 Service Replacement Parts Item Part No. H34998 H36211 H37149 H190663 H36275 0512124 0512102 H36211 Description NUT, SPACER RINSE ARM NOZZLE, 65L/HR S.S. BUSHING, RINSE ARM PIN, RINSE ARM SHAFT, LOWER FWR (UH170, UH170B, UH200, UH200B) MANIFOLD, LOWER FWR (UH170, UH170B, UH200, UH200B) RINSE ARM COMPLETE (NOT SHOWN)
  • Page 55 Service Replacement Parts...
  • Page 56 Service Replacement Parts Item Part No. 0510870-1 114203 114202 0501519 0502644 0501519 0502667 0503695 0306363 0501869 Description GEARMOTOR,108 RPM, 115/60/1 PUMP HD KIT, PERISTALIC TUBE ASY,SANTOPRENE,1/4IDX8.25 TIE, NYLON 4i ELBOW, 1/4 HOSE BARB TIE, NYLON 4i HOSE, 1/4ID X 3/8OD PVC LABEL, DETERGENT TUBE,1/2IDX11-7/8LG.
  • Page 57 Detergent Pump All Models Service Replacement Parts...
  • Page 58 Service Replacement Parts Item Part No. 0503756 0706635 0707142 0501519 0505483 0306363 0501869 0504822 0506589 0502666 Description MOTOR, INJECTOR PUMP TUBE, ELEMENT ASSEMBLY 45CC ROTOR, ASSEMBLY TIE, NYLON 4i LABEL, RINSE AID TUBE,1/2IDX11-7/8LG. STIFFENER STRAINER SCREW, 8-32 X 1/2 PAN HD PH S.S SCREW, PAN 6-32X7/8 SS PHILLIP HOSE, 1/8ID X 1/4OD PVC...
  • Page 59 Service Replacement Parts Rinse Aid/Sanitizer Pump...
  • Page 60 Service Replacement Parts Item Part No. 0512220 0512221 0512232 0512226 0501408 0512110 0512111 051212 0312178 0312179 0312180 0512214 0512107 0512215 0512213 0512106 0501563 0503580 0512357 Description SWITCH, ROCKER DPDT 125V NEON (UL100 ONLY) SWITCH, ROCKER DPDT 250V NEON LIGHT, INDICATOR, GREEN LED 2VDC SWITCH, ROCKER RND SPDT MOMENTARY SCREW, TRUSS SLOT SS 8-32 X 1/4 LABEL, FACIA, UH200...
  • Page 61 Service Replacement Parts Models UL-100, UH-100, and UH-100B...
  • Page 62 Service Replacement Parts Models UH-170 and UH-170B...
  • Page 63 Service Replacement Parts Models UH-200 and UH-200B...
  • Page 64 0312175 107928 112728 Description GAUGE, PRESSURE 0-60PSI THERMOMETER, 2" DIAL C/W 7' CAP. (UL100, UH100, UH100B) PANEL, FRONT CHAMPION SCREW 1/4-20X5/8 TRUSS SS PHIL GROMMET PANEL, RH SIDE SCREW TRUSS SLOT SS 10-32X3/8 PANEL, BACK HOOD, WELDED CHAMPION WASHER, 17/64IDX9/16 OD18G SS...
  • Page 65 Service Replacement Parts...
  • Page 66 0501408 0712164 0712162-1 0501476 0501422 0512122 0712162 Description HANDLE, DOOR CHAMPION SCREW, TRUSS SLOT SS 8-32 X 1/4 DOOR WELDED ASSY HINGE, RH ASSY WASHER,SS 9/32 X 5/8 OD BOLT, HEX SS 1/4-20 X 1-1/2 SPRING, DOOR HINGE, LH ASSY...
  • Page 67 Service Replacement Parts...
  • Page 68 Service Replacement Parts Item Part No. 0512340 0512341 107435 0501501 0501478 0512345 H36355 107337 H36356 0512101 Description SCREW, M4.0x0.70 30mmPHILIPS PAN HEAD IMPELLER HOUSING COVER NUT, M6 WASHER, LOCK, M6 WASHER, PLAIN, M6 IMPELLER SEAL NUT, M4.0x0.70 FLANGE REAR, PUMP PUMP ASSEMBLY COMPLETE...
  • Page 69 Service Replacement Parts...
  • Page 70 Service Replacement Parts Item Part No. 0504952 0502803 0502804 0504958 0502811 0505229 0501406 0505235 0502807 Description VALVE, FILL 5.0 GPM- SCREEN, SOL-VALVE STRAINER GASKET, CAP WASHER, FLOW 5.0 GPM KIT, REBUILD GUIDE SCREW, SLOT SS RH 8-32 X 1/2 COIL, 115V 60HZ 10W GASKET...
  • Page 71 Service Replacement Parts Models UL-100, UH-100, and UH-100B...
  • Page 72 Service Replacement Parts Item Part No. 0510872-1 0512325 112759 112883 0505483 0306363 0501869 0501519 Description GEARMOTOR,14 RPM,115/60/1 PUMP HEAD, PERISTALTIC RINSE (PINK ROLLERS) TUBE 1/8ID X 9i PUMP TUBING, 1/8OD X 1/16 ID PE. LABEL, RINSE AID TUBE,1/2IDX11-7/8LG. STIFFENER STRAINER TIE, NYLON 4i...
  • Page 73 Rinse Aid Pump Models UH-170, UH-170B, UH-200, and UH-200B Service Replacement Parts...
  • Page 74 Blank Page This Page Intentionally Left Blank...
  • Page 75: Electrical Schematics

    Electrical Schematics Electrical Schematics...
  • Page 76 Electrical Schematics...
  • Page 77 Electrical Schematics For Machines Prior to S/N 14326...
  • Page 78 Electrical Schematics For Machines prior to S/N W14236...
  • Page 79 Electrical Schematics For Machines beginning with S/N W14236 and above...
  • Page 80 Schematics For Machines Beginning with S/N 14326 and Above...
  • Page 81 For Machines Beginning with S/N 14326 and Above...
  • Page 83: Timer Charts

    Timer Charts Timer Charts...
  • Page 84 Timer Charts...

This manual is also suitable for:

Ul-100Uh-100bUh-200bUh-200Uh-170Uh-100

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