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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
Kenmore Model No. 415.16117
Kmart Item No. 640-104261-110
This Grill Is For
Outdoor Use Only
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2006 Sears, Roebuck and Co., All Rights Reserved
WARNING
CAUTION
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Printed in China
• Use and Care
• Troubleshooting
• Español
®
46 32 10
4 2 7 • 6 2 0
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Table of Contents
Troubleshooting
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Summary of Contents for Kenmore 415.16117
- Page 1 Assembly Instructions/Use and Care Manual Liquid Propane Gas Grill Kenmore Model No. 415.16117 Kmart Item No. 640-104261-110 This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer’s instructions could...
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Page 2: For Your Safety
Safety Symbols DANGER The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. If you smell gas: DANGER 1. Shut off gas to the appliance. 2. Extinguish any open flame. DANGER: Indicates an imminently hazardous situation 3. -
Page 3: Table Of Contents
After the Kenmore Grill Warranty ....... 3 first year from the date of purchase, you pay for labor if you wish to have it installed. -
Page 4: Use And Care
LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. - Page 5 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips WARNING s Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious s When grill is not in use, turn off all control knobs and LP tank Injury: valve.
- Page 8 Sideburner Ignitor Lighting CAUTION 1. Top cover must be open when burner is operational. 2. To ignite SIDEBURNER, open sideburner cover. 3. Turn sideburner knob to , push and hold ELECTRONIC • Putting out grease fires by closing the lid is not IGNITOR button.
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Page 9: Ignitor Check
Turning Grill Off CAUTION • Turn all knobs to OFF position. Turn LP tank off by turning OPD hand wheel clockwise to a full stop. Ignitor Check SPIDER ALERT! • Turn gas off at LP tank. Press and hold ignitor button. "Click" should be heard and spark seen each time between collector box or burner and electrodes. - Page 10 Storing Your Grill Storing Your Grill Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner • Clean cooking grates. • Clean cooking grates. assembly or if you have trouble igniting grill. • Store in dry location. •...
- Page 11 Indirect Cooking Indirect Cooking Instructions • Always cook with the lid closed. Poultry and large cuts of meat cook slowly to perfection on • Due to weather conditions, cooking times may vary. During the grill by indirect heat. The heat from selected burners cold and windy conditions the temperature setting may need circulates gently throughout the grill, cooking meat or poultry to be increased to insure sufficient cooking temperatures...
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Page 12: Parts List
PARTS LIST – Model No. 415.16117 Description ....Part # Description ....Part # Right Leg Assembly . -
Page 13: Parts Diagram
PARTS DIAGRAM – Model No. 415.16117 10 9 10 8 464322107 • 464321907 • 13... -
Page 14: Assembly
ASSEMBLY – Model No. 415.16117 Tank Exclusion Wire ‘ Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B). Tank Exclusion Wire Right Leg no holes... - Page 15 Bottom Shelf to Legs “ Attach bottom shelf to right and left leg assemblies with (4) 1/4-20x1-1/2" screws and 1/4-20 flange nuts. Qty: 4 Qty: 4 Bottom Shelf LP cylinder hole Axle Hole 464322107 • 464321907 • 15...
- Page 16 Front Panels ‘ Stand cart upright. “ Attach one front panel to lower half of cart with (4) #8x1/2" self-tap screws. “ Slide slot in other panel onto tank exclusion wire and attach to upper half of cart with (4) #8x1/2" self- tap screws.
- Page 17 Wheels and Leg Extenders to Cart ‘ Turn assembly upside down. “ Insert axle rod into wheel, wheel bushing, legs, wheel bushing and other wheel. Attach with a flat washer and hitch pin. “ Push leg extenders into right legs. Qty: 1 Wheel Bushing Qty: 2...
- Page 18 Grill Head to Cart • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2"...
- Page 19 Right Side Shelf ‘ Hook side wall of shelf over support brackets on side of firebox (A). ‘ Inside firebox insert fiber washers and 1/4-20x1/2" screws as shown (B). ‘ Attach shelf with flange nuts (C). Qty: 4 Qty: 4 Qty: 4 Right Side Shelf Fascia Right Side Shelf...
- Page 20 Sideburner Shelf and Left Fascia ‘ Hook side wall of sideburner shelf over support brackets on side of firebox (A). ‘ Inside firebox insert fiber washers and 1/4-20x1/2" screws as shown (B). ‘ Attach sideburner shelf with flange nuts (C). Qty: 4 Qty: 4 Qty: 4...
- Page 21 Sideburner Bezel, Sideburner, Sideburner Knob and Ignitor Wire. ‘ Attach fascia to firebox with #8-32x3/8" self-tap screw (A). ‘ Remove screws and washers from sideburner valve. Attach sideburner bezel and valve with washers and screws (B). ‘ Place sideburner into shelf (C). Make sure valve is inside sideburner tube. Attach sideburner with two screws and washers.
- Page 22 Sideburner Lid ‘ Attach sideburner handle to lid with (2) 1/4-20x1/2" screws (A). ‘ Secure hinges to sideburner lid with (4) #10-24x1/2" screws and flange nuts (B). ‘ Place sideburner lid onto sideburner body. Attach with (4) #10-24x1/2" screws and flange nuts(C). Sideburner Handle Sideburner Lid Qty: 8...
- Page 23 Heat Tents ‘ Place heat tents over burners by inserting tabs into slots in front of firebox. Cooking Grate ‘ Place cooking grates onto grate rests. Cooking Grate Swing Away ‘ Insert ends of Swing Away pivot wire into holes in sides of grill lid.
- Page 24 Grease Cup Clip and Grease Cup ‘ Hang grease cup clip from bottom of firebox and place grease cup into grease clip. CAUTION Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease Cup Clip Grease Cup LP Tank...
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Page 25: Troubleshooting
Troubleshooting - Call 1-800-4-MY-HOME for assistance if required. EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP tank. If hose is cut or cracked, replace cracked/cut/burned valve/hose/regulator. - Page 26 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light • Push-button sticks at bottom.. • Replace ignitor. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken. • See “GAS ISSUES:” on previous page. Burner(s) will not match light.
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Page 27: Troubleshooting
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “ ” – No sparks appear at properly. connectors are oriented correctly, with “+” end up any electrodes when ignition button is and “–”... - Page 28 Get it fixed, at your home or ours! Your Home For repair–in your home–of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.
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