Use & Care Guide ® LiquidPropane GasGrill Sears Model No. 4t5.t6tt40t0 • Safety • Parts • Use and Care • Assembly Grill InformationCenter This Grill is for Outdoor Use Only Missing Parts? Assembly Questions? Operation Problems? Before returning grill to store, call 1-800-241-7548 •...
_l|_mmmm_l! " CALIFORNIA PROPOSITION 65 if you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other reproductive harm.
RepairProtection Agreements Congratulations on making a smart purchase. Your new Kenmore® product is designed and manufactured for years of All warranty coverage is void if this grill is ever used for dependable operation. But like all products, it may require repair commercial or rental purposes.
LP Tank • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •...
LPTank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing 1. LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
Safety Tips A Before opening LP cylinder valve, check the coupling nut for tightness. A When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. ,I, Never move grill while in operation or still hot.
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also.
cAuTioN Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the SPIDER ALERT! burner configuration. See different configurations in illustrations below. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.
Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the Food safety is a very important part of enjoying the outdoor grill by indirect heat. Place food over unlit burner(s); the heat cooking experience. To keep food safe from harmful bacteria, from lit burners circulates gently throughout the grill, cooking follow these four basic steps: meat or poultry without the touch of a direct flame.
CAUTION: When unpacking grill components, two people should raise grill head from the shipping box. Bottom Shelf to Legs  Placebottomshelfend with cut out hole for LP cylinderbetweenlegswith axleholes.Attachto rightand left leg assemblies with (4)1/4-20x1-1/2" s crews and 1/4-20flange nuts.  Tightensecurely.
Wheels and LegExtenders to Cart  Turnassemblyupsidedown.  Insertaxlerod throughwheel,wheelspacer,legs,wheelspacerand otherwheel. Be sureto face "cone"sideof wheelagainstleg. Attachwith (1) Axlewasherand hitch pin.  Hammerleg extendersinto rightlegs. HitchPin WheelSpacer Qty. 1 Qty.2 Axle Washer Qty.1 Leg ExtenderRear Leg ExtenderFront Wheel HitchPin WheelSpacer AxleWasher WheelSpacer "Cone"...
Front Panels  Standcart upright.  Attachbackbraceto top of cartwith (4) #8x3/8"self-tap screws.  Attachlowerfront panel (withpin) to lowerhalfof cartwith (4)#8x3/8" self-tap screws.  Attachupperfront panel(withoutpin) to upperhalf of cart with (4) #8x3/8"self-tap screws. BackBrace #8x3/8" self-tapscrews Qty.12 Lower Front Panel Upper Front Panel 464323510.15...
Grill Headto Cart  Standcart upright.  This step requirestwo peopleto lift and positiongrill headonto cart.  Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethe cart.Attachwith (4) 1/4-20x1/2"screws. Grill Head 1/4-20xlt2" screws Qty.4 16.464323510...
Right Side Shelf  Hook side wall of shelf over support bracketson side of firebox (A). Insert (2) 7ram fiber washers and (2) 1f4-20xlt2" screws through inside front of firebox and through outside back of firebox for each side as shown (B)o  Ntach shelf with (4) 1/4-20 flange nuts (C), Right Side Shelf 114-20x112"...
Side Burner Shelf  Hookside wall of side burner sheif over support bracketson side of firebox (A),,  inside firebox insert (4) fiber washers and (4) 114-20xif2" screws as shown (B),  Attach shelf using (4) 1f4_20flange nuts on each side (C). 114-20x1/2"...
Sideburner Valve,$ideburner, Sideburner Bezel, ignitorWire,ControlKnob  Positionvalve behindfasciaand line up holes(A).  Insert(1) of the#8-32x3/8"stainlesssteelscrews,do not fully tighten.  Slip bezelunder insertedscrewand positionas shown(A).  Lineup otherholeand insert(1) #8-32x3t8"SS screwthroughbezeland into valve.  Tightenbothsecurely.  Placesideburnerinto shelf (B).Make sureto insertvalve intosideburnertube.Attachsideburnerwith (1) wing nut (C). Under sideburnershelf,installsideburnerclip to sidebumertube andvalve.
Heat Shield Attach heat shield over burners inside front of grill with (2) #8=32×3/8" sheet metal screws. !" Lid removed for clarity Heat Shield #8x3/8" self-tapscrews Qty.2 i • Grill Front 20,464323510...
Heat Diffusers  Place heat diffusers over burners by inserting tabs into slots in front of firebox Opposite ends of heat diffusers rest on pins in back of firebox Cooking Grate and Swing Away  Place cookinggrates onto grate rests  Insert endsof Swing Away pivot wire into holes in sides d grill lid lnser_endsof SwingAway leg wiTeinto holes in sides of firebox NOTE: Pivot and leg wires, running side-to-side,should be underwires running front4o-back If pivot and leg wires are on top, Swing Away is installedupside-down...
GreaseCup Clip and GreaseCup  Hanggreasecup clipfrom bottomof fireboxand placegreasecupinto greasecupclip. CAUTION Failureto installgreasecup clip and cup will cause hot greaseto drip from bottom of grill with risk of fire or property damage. GreaseCup GreaseCu LP Tank  LP tank is soldseparately. U se onlywith an OPD (over-fillprotectiondevice)equippedLP tank.Fill and leakcheckbeforeattaching to grill and regulator.
EMERGENCIES= If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom • Damagedhose. , Turnoff gas at LP cylinderor at sourceon naturalgassystems.If the cracked/cut/burned hoseis crackedor cut but notburned,simplyreplacevalve/hose/ hose. regulator.If the hoseis burned,the causecouldbe otherthana faulty valve/hose/regulator.
Troubleshooting (continued) Burner(s)will not light ELECTRONIC IGNITION: usingignitor. • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. (See ElectronicIgnition Troubleshooting a lso) • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. • Sparks,but notat electrodeor at full • SeeSectionIII of ElectronicIgnitionSystem. strength. Burner(s)will not • See"GAS ISSUES:"on previouspage. matchlight.
Troubleshooting - Electronic Ignition SECTION I Nosparksappearat • Batterynot installed , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" anyelectrodeswhen properly. connectorsare orientedcorrectly, w ith "+"end up ElectronicIgnitionButton and "-" enddown.) is pressed;no noise can be heardfromspark , Deadbattery. , Has batterybeen used •...
Your Home Forexperttroubleshooting and homesolutionsadvice: aHage For repair- in your home - of all major brand appliances, lawn and garden equipment, orheating and cooling systems, no matterwho madeit, no matterwhosold Forthereplacementparts, accessoriesand owner's manualsthatyou need todo-it-yourself. For Sears professional installation of home appliances and items like garage door openers...