HYOSUNG Aquila Owner's Manual
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OWNER'S MANUAL
HYOSUNG MOTORS & MACHINERY INC.
Part No. 99011HG5110
1st Ed.
FEB. 2000.
Printed in KOREA

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Summary of Contents for HYOSUNG Aquila

  • Page 1 OWNER’S MANUAL HYOSUNG MOTORS & MACHINERY INC. Part No. 99011HG5110 1st Ed. FEB. 2000. Printed in KOREA...
  • Page 2 The personal safety of the rider may be Hyosung parts are manufactured of high quality involved. Disregarding this information materials, and manufactured parts are finished to could result in injury to the rider.
  • Page 3 FOREWORD THANK YOU for choosing Hyosung. We at All information, illustrations photographs and Hyosung have designed, tested and produced specifications contained in this manual are this motorcycle using the most modern tech- based on the latest product information avail- nology available to provide you with many able at the time of publication.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. CONSUMER INFORMATION 6. INSPECTION BEFORE RIDING ACCESSORY INSTALLATION AND PERIODIC MAINTENANCE PRECAUTION SAFETY TIPS SAFE RIDING RECOMMENDATION 7. RIDING TIPS FOR MOTORCYCLE RIDERS STARTING THE ENGINE SERIAL NUMBER LOCATION STARTING OFF USING THE TRANSMISSION 2. NAMES OF EACH PART RIDING ON HILLS STOPPING AND PARKING 3.
  • Page 5: Consumer Information

    It is not possible for her normal riding position. This limits the free- Hyosung to test each accessory on the market or dom of movement of the rider and may limit his combinations of all the available accessories, how- or her control ability.
  • Page 6: Serial Number Location

    ◉ WEAR A HELMET SERIAL NUMBER LOCATION Motorcycle safety equipment starts with a quality safety helmet. One of the most serious injuries The frame and/or engine serial numbers are that can happen is a head injury. ALWAYS wear used to register the motorcycle. They are a properly approved helmet.
  • Page 7: Names Of Each Part

    NAMES OF EACH PARTS Clutch lever Front brake fluid reservoir Left handle switches Throttle grip Choke lever Front brake lever Speedometer Right handle switches Fuel gauge Fuel tank cap Tachometer Ignition switches...
  • Page 8 � Passenger footrests Ignition coil (Front) � Center stand Throttle stop screw � Side stand Ignition coil (Rear) � Fuel cock � Footrests � Spark plug (Rear) � Gearshift lever � Fuel pump � Spark plug (Front) � Seat lock...
  • Page 9 � Tools � Battery and fuse � Air cleaner � Rear brake pedal � Rear brake lamp switch Engine oil filter Engine oil drain plug Engine oil filler cap Engine oil level lens...
  • Page 10: Controls

    INSTRUMENT PANEL CONTROLS IGNITION SWITCH TRIP METER The trip meter is a resettable odometer located in the speedometer assembly. It can be used to The ignition switch has three positions: indicate the distance traveled on short trip or between fuel stops. Pressing control button will ◉...
  • Page 11: Left Handle Switch

    The lamp will go out when you shift into any HORN SWITCH gear other than neutral. Press the switch to operate the horn. HIGH BEAM INDICATOR LAMP TURN SIGNAL SWITCH The high beam indicator lamp will come on Using when left, right turn or change direction. when the headlamp high beam is turned on.
  • Page 12: Ignition Key

    THROTTLE GRIP CAUTION Engine speed is controlled by position of the throttle grip. Turn it toward you to increase Do not engage the starter motor for more engine speed. Turn it away from you to than five seconds at a time as it may over- decrease the engine speed.
  • Page 13: Carburetor Choke Lever

    CARBURETOR CHOKE LEVER ◉ OFF Position Turn the lever to the OFF position whenever stopping the engine for more than a few min- The carburetor is equipped with a choke system utes. to provide easy starting when the engine is cold. When starting the cold engine, turn the choke lever all the way toward you.
  • Page 14: Fuel Cock

    CAUTION After switching the fuel cock lever to the RES position, it is advisable that the tank be refilled at the closest gas station. After refueling be sure to move the fuel cock to the ON position. REAR BRAKE PEDAL Depressing the rear brake pedal will apply the This motorcycle has a 6-speed transmission rear brake.
  • Page 15: Ignition Key

    The seat lock is located left under of the seat. STAND To unlock the seat, insert the ignition key into the lock and turn it counter-clockwise. To lock the seat, push down firmly until the seat latch snaps into the lock position. REAR SUSPENSION Side stand Center stand...
  • Page 16: Fuel And Oil Recommendation

    OFF position. Never refuel near the mance from your new Hyosung. The following flames, sparks and heat sources. guidelines explain proper break-in procedures. ●...
  • Page 17: Inspection Before Riding

    ★ VARY THE ENGINE SPEED ★ OBSERVE YOUR FIRST, AND MOST 1,000km SERVICE The engine speed should be varied and not held at a constant speed. The 1,000km (600miles) service is the most This allows the parts to be loaded with pres- important service your motorcycle will receive.
  • Page 18: Periodic Maintenance

    Your Hyosung dealer can provide you with fur- ther guide lines. Steering components, suspensions and require CAUTION very special and careful servicing. For maximum...
  • Page 19 Clutch lever holder Side stand pivot and spring hook Drive chain Brake lever holder Center stand pivot and spring hook Brake pedal pivot - Motor oil - Grease...
  • Page 20 Steering ★ ─ Inspect Inspect Front forks ★ ─ ─ Inspect Rear suspension ★ ─ ─ Inspect Chassis nuts and bolts ★ ─ Tighten Tighten NOTE ★ = Ask your Hyosung dealer or qualified mechanic to do the maintenance items marked.
  • Page 21: Riding Tips

    CAUTION RIDING TIPS Running the engine too long without rid- ing may cause the engine to overheat. STARTING THE ENGINE Overheating can result in damage to inter- nal engine components and discoloration of exhaust pipes. Before attempting to start Shut the engine off if you cannot begin the engine make sure: your ride promptly.
  • Page 22: Using The Transmission

    After moving the side stand to the fully upper RIDING ON HILLS position, pull the clutch lever in and pause momentarily. Engage first gear by depressing ● When climbing steep hills, the motorcycle the gearshift lever downward. may begin to slow down and show lack of Turn the throttle grip toward you and at the power.
  • Page 23: Inspection And Repair

    WARNING INSPECTION AND REPAIR Hard braking while turning may cause wheel skid and loss of control. TOOL Brake before you begin to turn. To assist you in the performance of periodic WARNING maintenance, a tool kit is supplied and is located under the seat.
  • Page 24: Battery

    CAUTION BATTERY ● Do not remove absolutely airtight cover as airtight type battery. ◉ INSPECTION OF BATTERY SOLUTION LEVEL ● Keep after separate at the motorcycle MF(Maintenance Free) battery of airtight type is for the minimum of self electric dis- used for this motorcycle.
  • Page 25: Air Cleaner

    AIR CLEANER If the air cleaner element has become clogged with dust, intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption. If riding under ele- ment must be cleaned or replaced more fre- quently than maintenance schedule.
  • Page 26: Spark Plug

    If the spark plug color indicates that other than a standard spark plug be used, it is best to consult your Hyosung dealer before selecting an alternate Remove the carbon deposits periodically from plug or heat range.
  • Page 27: Engine Oil

    ◉ ENGINE OIL LEVEL CHECK 2. Remove the engine oil filler cap Follow the procedure below to inspect the engine oil level. 1. Start the engine and run it for a few minutes. 2. Stop the engine and wait three minute. 3.
  • Page 28: Carburetor

    8. Replace the drain plug and tighten it securely. WARNING Pour fresh oil through the filler hole. Engine oil and exhaust pipes can be hot Approximately 1,500 of oil will be required. enough to burn you. 9. Operate the engine a few second by idling speed.
  • Page 29: Clutch Adjustment

    ◉ IDLE SPEED ADJUSTMENT CAUTION After completing throttle cable adjust- ment, check that handlebar movement does not raise the engine idle speed and that the throttle grip return smoothly and automatically. CLUTCH ADJUSTMENT At each maintenance interval, adjust the clutch 1.
  • Page 30: Drive Chain

    Loose sprocket mounting nuts dent. If you find any of these problems with your Inspect, adjust, and maintain the chain sprocket, consult your Hyosung dealer. properly before each ride, according to this section. CAUTION The two sprockets should be inspected for wear when a new chain is installed and replace them if necessary.
  • Page 31: Brakes

    The drive chain for this motorcycle is The brakes should be inspected at periodic made of the special material. inspection by your authorized Hyosung dealer. The chain should be replaced with a 428HO. Use of another chain may lead to prema-...
  • Page 32 If the level was found to be lower than the lower limit line it must be replaced with a new one by mark while holding the motorcycle upright, your authorized Hyosung dealer or qualified ser- replenish with the proper brake fluid that meets vice machanic.
  • Page 33 Riding with worn brake pads will reduce braking performance and will increase your chance of having accident. Inspect brake pad wear before each use. Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit.
  • Page 34: Tires

    Riding with worn brake shoe will reduce braking performance and will increase your chance of having an accident. Inspect brake shoe wear before each use. Ask your Hyosung dealer or qualified mechanic to replace brake shoe if the shoes are worn to the limit. ●...
  • Page 35 7. Slide the front wheel forward. 8. To reinstall the wheel assembly, reverse the sequence as described. ◉ REAR TIRE REPLACEMENT 1. Place the motorcycle on the center stand. 3. Loosen the front axle pinch bolt 4. Loosen the front axle 5.
  • Page 36: Replace Of The Lamp

    1. Remove the two screw (right and left) and and 130/90-15 M/C 66P for rear. the headlamp assembly. The use of a tire other than standard may cause trouble. It is highly recommended to use the standard tire supplied by Hyosung.
  • Page 37 ◉ TURN SIGNAL LAMP 2. Disconnect the socket from the headlamp. 3. Remove the rubber cap 1.Remove the lens by removing the screw. 4. Umhook the bulb holder spring 2. Push in the bulb, turn it to the counter-clock- remove the bulb wise, and pull it out.
  • Page 38: When The Engine Refuse To Start

    Never use other than specified 15A fuse. Installing a fuse of incorrect rating may seriously damage the electrical system. You should consult your Hyosung dealer or a qualified service mechanic immedi- ately. 2. Push in the bulb, turn it to the counter-clock- wise, and pull it out.
  • Page 39: When Keeping For Long Period

    When occur any trouble, the best way is gap. to consult your Hyosung dealer for If there is no spark, consult your Hyosung repairs. dealer for repairs. WHEN KEEPING FOR LONG PERIOD 1.
  • Page 40: Specifications

    SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length 2,200mm(86.6in) Overall width 810mm(31.9in) Overall height 1,070mm(42.1in) Wheelbase 1,490mm(58.7in) Ground clearance 140mm(5.5in) Un laden mass 153kg(337.4lbs) ENGINE Type Four-stroke, air-cooled and oil-cooled Number of cylinder V-2 cylinder Bore 44.0mm(1.73in) Stroke 41.0mm(1.61in) Piston displacement 124.7 (7.6in Corrected Compression ratio 11:1...
  • Page 41 CHASSIS Front suspension Telescopic type Rear suspension Swing arm type Caster Trail 135mm(5.32in) Steering angle 40 (right & left) Front tire size 110/90-16 59P or 100/90-17 55P Rear tire size 130/90-15M/C 66P Front brake Disc Rear brake Drum ELECTRICAL Ignition type CDI type Ignition timing 13 B.T.D.C.at 2,000 rpm ~ 30 B.T.D.C.at 6,000 rpm...
  • Page 42 Prepared by HYOSUNG MOTORS & MACHINERY INC. Overseas Technical Dept 1st Ed. FEB. 2000. Printed in KOREA...
  • Page 43 WARNING Noise Control System (muffler assembly) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit : (a) The removal or rendering inoperative by any person other than for purpose of mainte- nance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its any sale of delivery to the ulti- mate purchaser or while it is in use ;...

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