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Waldorf FN8120GE Installation And Operation Manual

‘fast-fri’ gas fryer electronically controlled
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I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l
'Fast-Fri' Gas Fryer
E l e c t r o n i c a l l y C o n t r o l l e d
FN8120GE
FN8226GE
FN8130GE
Date Purchased
Serial Number
Dealer
Service Provider
FNL8120GE
FNL8226GE
FNL8130GE
1
For use in GB & IE
228638-16

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  • Page 1 I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l ‘Fast-Fri’ Gas Fryer E l e c t r o n i c a l l y C o n t r o l l e d FN8120GE FNL8120GE FN8226GE...
  • Page 2 MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281 CANADA...

  • Page 3: Table Of Contents

    Contents FN(L)8120GE ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr) FN(L)8226GE ‘FAST FRI’ GAS FRYER (Twin Tank - 26Ltr) FN(L)8130GE ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr) Introduction ..................... 3 Specifications ................... 4 Model Numbers Covered in this Specification. Gas Supply Requirements.
  • Page 4 Contents Contents Controller Advanced Programming Mode ..........27 Timing Mode. Temperature Offset. Temperature Display Mode. Programming the Melt Cycle. Setting the Temperature Units. System Programmable Default Settings. Gas Conversion and Specifications ............30 Conversion Procedure. Gas Specifications. Replacement Parts List ................33...

  • Page 5: Introduction

    Introduction We are confident that you will be delighted with your Waldorf ‘Fast-Fri’ Gas Fryer and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf ‘Fast-Fri’ Gas Fryer, there are two important things you can do.

  • Page 6: Specifications

    Specifications Model Numbers Covered in this Specification FN[1]8120GE ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr). FN[1]8226GE ‘FAST FRI’ GAS FRYER (Twin Tank - 26Ltr per Tank). FN[1]8130GE ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr). NOTE: [1]: - Back Options; - Standard Models.

  • Page 7: Dimensions

    Dimensions FN(L)8120GE FN(L)8226GE FN(L)8130GE Primary Gas Entry Point. Optional Gas Entry Point. Electrical Entry Point.

  • Page 8: Installation

    Waldorf ‘FAST FRI’ gas fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.

  • Page 9: Clearances

    Installation Clearances NOTE:  Only non-combustible materials can be used in close proximity to this appliance.  To facilitate easy operation, drainage and servicing of appliance, a minimum of 600mm clearance should be maintained at front of appliance. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free operation.

  • Page 10: Fitting Rear Rollers

    Installation Fitting Rear Rollers. Appliance Raise the appliance from the floor by approx. 75mm Base using suitable lifting equipment (i.e. Palletiser / Forklift) to allow rear adjustable feet to be removed. Unscrew and remove both rear adjustable feet from rear leg housings. Fit rear roller to rear leg housing and align screw hole in side of rear leg housing with threaded hole in rear roller.

  • Page 11: Electrical Connection

    Installation Electrical Connection NOTE: ALL ELECTRICAL CONNECTION MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. Each appliance should be connected to an adequately protected power supply and an isolation switch mounted adjacent to, but not behind the appliance. This switch must be clearly marked and readily accessible in case of fire.

  • Page 12: Gas Connection

    Installation A suitable joining compound which resists the breakdown action of LPG must be used on every gas line connection, unless compression fittings are used. Connection to appliance is ” BSP male. NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that unit is level and at correct height.

  • Page 13: Commissioning

    Installation Commissioning Carry out the following commissioning checks before handing over the fryer for use, to ensure that the fryer operates correctly and operator(s) understand correct operating procedure. Before leaving the new installation; a. Check the following functions in accordance with operating instructions specified in the Operation section of this manual.

  • Page 14: Operation

    (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. Description of Controls - (FN8120GE llustrated) Flame Failure Button (Single Tank Models Only) Gas Control Valve • Piezo Igniter OFF Position PILOT Burner HIGH Flame Fig 4 6 Touch Control Keys;-...

  • Page 15: Controller Basic Programming Mode

    Operation Controller Basic Programming Mode The following Parameters can be changed in Controller Basic Programming Mode:-  Timer 1 - Cook Time Settings.  Timer 2 - Cook Time Settings.  Timer 3 - Cook Time Settings.  Cooking Temperature Setting. ...

  • Page 16: Filling The Tank(S

    LEVEL WHEN COLD. Fig 5 NOTE: WALDORF 'FAST-FRI' fryers can be used with both oil and shortening. 1. Before filling the tank, always check that the drain valve(s) behind the door is (are) closed. A locking slide is provided on these valves and this should always be in the locked position during use.

  • Page 17: Lighting The Pilot Burners

    Main burners will ignite automatically off pilot burners, as controlled by the digital controller. Fig 9 NOTE: As a safety precaution all WALDORF 'FAST-FRI' Fryers feature an Over-Heat Control, which will ‘Turn Off’ the fryer should there be a thermostat failure and the oil temperature reaches over 220°C.

  • Page 18: Controller Basic Programming Mode

    Operation Fryer Operation (Flow Chart) Refer to ‘Controller Basic Programming Mode’ at the start of this section for basic programmable settings for the controller. Refer to ‘Controller Advanced Programming Mode’ section for controller advanced programming. If Melt Cycle is turned ON. TURN ON FRYER Press ON / OFF key to turn ‘ON’...

  • Page 19: Turning 'Off' The Fryer

    Operation To Use the Timers To Use the Temperature Display NOTE: Refer to ‘Basic Programming Mode’ for NOTE: Refer to ‘Basic Programming Mode’ for information on how to set the Timer information on how to set the Cooking Pre-Set times. Temperature.

  • Page 20: Cleaning And Maintenance

    Cleaning and Maintenance General Warning DO NOT USE FLAMMABLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO RYER WHILST HOT. RYER IS STILL Caution Always turn ‘Off’ gas supply before cleaning the fryer. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance.
  • Page 21 Cleaning and Maintenance Opening the Drain Valve Warning OT OIL WILL BURN OT RUSH THIS JOB a. Lift locking slide on valve handle (Fig 11) to release valve. b. While holding locking slide in withdrawn position, rotate handle anticlockwise (Fig 12) to open valve. Locking c.

  • Page 22: Weekly Cleaning

    Cleaning and Maintenance Weekly Cleaning NOTE: If fryer usage is very high, we recommend that the weekly cleaning procedure is carried out more frequently. Proceed to drain and filter the tank as for 'Daily Cleaning'. Do not refill tank with frying medium until it has been cleaned as shown below.

  • Page 23: Fault Finding

    Fault Finding Guide to Cooking Problems with Fryer This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
  • Page 24 Fault Finding Fault Possible Cause Remedy Inadequate frying oil turnover. Adjust procedures to fry more food in fryer to increase turnover. Oil overheating. Check oil temperature by using a thermometer or thermocouple. Contamination. Filter or strain oil daily. Poor cleaning procedures. Clean fryer each day or at least once a week and rinse thoroughly.

  • Page 25: Fault Finding The Gas System

    Fault Finding Fault Finding the Gas System Fault Possible Cause Remedy Gas supply is turned Off. Turn On gas supply. Gas bottles empty. Replace gas bottles. Blocked pilot burner. Call for service. Pilot Burners will not light. Call for service. Faulty piezo ignition.

  • Page 26: Wiring Schematics

    Wiring Schematics FN8120GE / FNL8120GE Fryer Schematic...
  • Page 27 Wiring Schematics FN8226GE / FNL8226GE Fryer Schematic...
  • Page 28 Wiring Schematics FN8130GE / FNL8130GE Fryer Schematic...

  • Page 29: Controller Advanced Programming Mode

    Controller Advanced Programming Mode The following Parameters can be accessed and adjusted in the Advanced Programming Mode:-  Timing Mode (Straight or Flexi cook time).  Temperature Offset (Calibration Setting) -14° to +14°.  Temperature Display Mode (Temp display or prompt display). ...

  • Page 30: Temperature Offset

    Controller Advanced Programming Mode Temperature Offset The display temperature can be adjusted by between -14° to +14°. Factory Default Settings O° To Calibrate the Control Temperature  Set control temperature to 170°.  Measure the oil temperature that the control is cycling at. higher positive ...

  • Page 31: Timing Mode

    Controller Advanced Programming Mode Programming the ‘Melt Cycle’. One of the following 3 options may be selected:-  ‘L’ (Liquid).  ‘S’ (Solid).  ‘O’ (Override). To change the programmed ‘Melt Cycle’, press either ‘Timer 1’ or ‘Timer 3’ key to scroll through the three options.

  • Page 32: Gas Conversion And Specifications

    Gas Conversion and Specifications Conversion Procedure Caution Ensure Appliance is isolated from gas supply before commencing servicing. NOTE:  These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning the appliance. ...
  • Page 33 Gas Conversion and Specifications Gas Controller NOTE: For Twin Tank Fryers only, the units will be fitted with 2 gas control valves. These valves operate independently of each other. Gas regulator and pilot adjustment will need to be carried out separately for each gas valve. Main Burner Supply Pressure Check Supply Pressure a.

  • Page 34: Gas Specifications

    Gas Conversion and Specifications Gas Specifications Natural Gas. LP Gas (Propane) (G20) (G31) Main Burner Injectors Ø 3.10mm Ø 1.90mm Non-CE 0.62 0.35 Pilot Burner Injectors CE Only 0.45 0.30 Pilot Screw Adjustment Full out (CCW) 1½ turns out (CCW) 0.98kPa (*) 2.50kPa (*) Burner Operating Pressure...

  • Page 35: Replacement Parts List

    Pilot Injector (LPG) 0.35 (Non UK). 228617 Gas Control 24V. 229158 Gas Valve Cable / Plug 24V. (FN8120GE / FN8226GE Only). 229159 Gas Valve Cable / Plug 24V. (FN8130GE Only). 019237 Flame Failure Valve. (FN8120GE / FN8130GE Only). 018095 Piezo H.T. Lead.
  • Page 36 Replacement Parts General 018019 Basket. 227856 Door Magnet. 227451 Door Handle. (FN8120GE / FN8226GE). 227460 Door Handle. (FN8130GE). 018358 Drain Valve. 018147 Drain Extension. 018176 Drain Stick. 228576 Basket Tray. (FN8120GE). 228577 Basket Tray. (FN8226GE). 228578 Basket Tray. (FN8130GE). 228419 Lid.

This manual is also suitable for:

Fn8226geFn8130geFnl8120geFnl8226geFnl8130geFnb8120ge ... Show all

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