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Diesel generator
set up, operating, anD servicing
Distributed exclusively by Harbor Freight tools
visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
save tHis Manual.
©
Copyright
2008 by Harbor Freight Tools
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements,
actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
instructions
3491 Mission Oaks Blvd., Camarillo, CA 93011
®
. All rights reserved. No portion of this manual or any artwork
98391
using an engine indoors can Kill You in
Minutes.
engine exhaust contains carbon monoxide.
this is a poison you cannot see or smell.
never use inside
a home or garage,
even iF doors and
windows are open.
only use outsiDe
and far away from
windows, doors, and
vents.
®
.
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Table of Contents
Related Manuals for Chicago Electric 98391
Summary of Contents for Chicago Electric 98391
- Page 1 Diesel generator 98391 set up, operating, anD servicing instructions using an engine indoors can Kill You in Minutes. engine exhaust contains carbon monoxide. this is a poison you cannot see or smell. never use inside only use outsiDe a home or garage,...
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Page 2: Table Of Contents
& DiagraM ..28 Fuel Filter replaceMent .. 14 replacing tHe ac Fuse ..15 oil sYsteM parts list & cleaning, Maintenance, anD DiagraM ........29 luBrication scHeDule ..15 SKU 98391 For technical questions, please call 1-800-444-3353. Page 2... - Page 3 & DiagraM ...... 34 generator parts list & DiagraM ........35 control panel parts list & DiagraM ......36 wiring DiagraM ...... 37 liMiteD 1 Year / 90 DaY warrantY ......38 SKU 98391 For technical questions, please call 1-800-444-3353. Page 3...
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Page 4: Important Safety Information
Set up and use only on a flat, level, not avoided, could result in well-ventilated surface. minor or moderate injury. SKU 98391 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: Operating Precautions
Stay clear of hot parts. keys, if available) before leaving the Do not cover the engine or equipment work area. during operation. Wear ANSI-approved safety goggles and hearing protection during use. SKU 98391 For technical questions, please call 1-800-444-3353. Page 5... -
Page 6: Service Precautions
Insulate all connections and discon- nected wires. Use the correct equipment for the application. Do not modify the equip- ment and do not use the equipment SKU 98391 For technical questions, please call 1-800-444-3353. Page 6... - Page 7 This will ensure that the safety of the equip- ment is maintained. Do not attempt any service or maintenance proce- dures not explained in this manual SKU 98391 For technical questions, please call 1-800-444-3353. Page 7...
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Page 8: Basic Specifications
Locating it in the path up or use of this product. of heavy winds or snowdrifts may require the placement of a barrier for protection. The air inlet should face the prevailing wind direction. SKU 98391 For technical questions, please call 1-800-444-3353. Page 8... -
Page 9: Controls
12v 8.3a Dc 120v gFci 120v & 240v receptacle receptacles receptacle Fuel Shut-off Valve Engine Control Handle Fuel Cut-off Fuel Filter Battery Oil Drain Plug oil cap/Dipstick SKU 98391 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Grounding
Installa- SAE 5W-40 tion must be completed by a licensed contractor. Replace the Oil Dipstick. SKU 98391 For technical questions, please call 1-800-444-3353. Page 10... -
Page 11: Checking And Filling Fuel
Top off fuel tank with fresh diesel engine off. fuel. Slide the hose clamp away from the fuel pump end. Loosen the hose at the pump to allow fuel to bleed SKU 98391 For technical questions, please call 1-800-444-3353. Page 11... -
Page 12: Start Procedure
“OPEN” position. Rotate the Control Handle (13) to the right until release button on the Right hand side of the Handle Bracket (12) pops up and locks in place. SKU 98391 For technical questions, please call 1-800-444-3353. Page 12... -
Page 13: Equipment Operation
Circuit Breaker back up to reset the Generator. When finished using the Generator turn the tools off and unplug them. Allow the Generator to run for several minutes with no devices connected SKU 98391 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Mounting Hole Pattern
Mounting Hole pattern SKU 98391 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Shaft Size/Type
SKU 98391 For technical questions, please call 1-800-444-3353. Page 15... -
Page 16: Servicing
Replace gasket if damaged. cleaning procedures. Replace the drain plug and tighten it. Refill the oil to the proper level follow- ing the instructions under the Starting the Engine section. REV 09a SKU 98391 For technical questions, please call 1-800-444-3353. Page 16... -
Page 17: Fuel Filter Replacement
13 mm wrench. Pull the fuel valve/filter assembly out of the enclosure. Place a bucket un- der the assembly to catch the fuel. REV 09a SKU 98391 For technical questions, please call 1-800-444-3353. Page 17... -
Page 18: Cleaning, Maintenance, And Lubrication Schedule
250 operation Hours: Clean fuel tank. Clean carbon build-up from combus- tion chamber. Replace the air filter. every 500 operation Hours: Clean fuel tank and fuel filter. SKU 98391 For technical questions, please call 1-800-444-3353. Page 18... -
Page 19: Troubleshooting
* Every time fuel system is serviced, replace the fuel filter. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 98391 For technical questions, please call 1-800-444-3353. Page 19... - Page 20 Fuse burnt out. Replace Fuse. Dc output * Every time fuel system is serviced, replace the fuel filter. Follow all safety precautions whenever diagnosing or servicing the equipment or engine. SKU 98391 For technical questions, please call 1-800-444-3353. Page 20...
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Page 21: Main Assembly Parts List
If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Main Assembly Diagram
Main asseMBlY DiagraM SKU 98391 For technical questions, please call 1-800-444-3353. Page 22... -
Page 23: Cylinder Block Assembly Parts List
Use the suffix “A” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 23... -
Page 24: Cylinder Block Assembly Diagram
Use the suffix “A” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 24... -
Page 25: Cylinder Head Assembly Parts List & Diagram
Use the suffix “B” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 25... -
Page 26: Parts List & Diagram
Use the suffix “C” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 26... -
Page 27: Piston & Connecting Rod Parts List & Diagram
Use the suffix “D” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 27... -
Page 28: Crank Shaft & Flywheel Parts List & Diagram
Use the suffix “E” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 28... -
Page 29: Camshaft Assembly Parts List & Diagram
Use the suffix “G” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 29... -
Page 30: Air Cleaner Assembly Parts List & Diagram
Use the suffix “H” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 30... -
Page 31: Oil System Parts List & Diagram
Use the suffix “J” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 31... -
Page 32: Fuel Injection Pump Parts List & Diagram
Use the suffix “K” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 32... -
Page 33: Fuel Nozzle Parts List & Diagram
Use the suffix “M” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 33... -
Page 34: Governor & Control System Parts List & Diagram
Use the suffix “N” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 34... -
Page 35: Fuel Tank And Pipe Parts List & Diagram
Use the suffix “P” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 35... -
Page 36: Muffler Parts List & Diagram
Use the suffix “T” when ordering parts for this as- sembly. note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 36... -
Page 37: Generator Parts List & Diagram
Use the suffix “U” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 37... -
Page 38: Control Panel Parts List & Diagram
Use the suffix “W” when ordering parts for this assembly. note: Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. SKU 98391 For technical questions, please call 1-800-444-3353. Page 38... -
Page 39: Wiring Diagram
DiagraM Circuit Breaker REV 09a SKU 98391 For technical questions, please call 1-800-444-3353. Page 39... -
Page 40: Limited 1 Year / 90 Day Warranty
This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353 SKU 98391 For technical questions, please call 1-800-444-3353. Page 40... -
Page 41: Emission Control
Customer Service Department at 1-800-444-3353. section in this manual. warranted parts Fuel Metering system Carburetor and its internal parts. Fuel pump (if so equipped). iii) Cold start enrichment system. REV 09a SKU 98391 For technical questions, please call 1-800-444-3353. Page 41... - Page 42 Exhaust pipe stud. Muffler. iii) Catalytic converter (if so equipped). Miscellaneous items used in above systems Vacuum, temperature and time sensitive valves and switches. Hoses, belts, connectors, and assemblies. REV 09a SKU 98391 For technical questions, please call 1-800-444-3353. Page 42...
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