S
R
AFE
EFRIGERANT
While these items will not cover every conceivable situation,
they should serve as a useful guide.
T
,
O
AVOID
POSSIBLE
INJURY
HANDLING
OF
REFRIGERANTS
R
EFRIGERANTS
ARE
HEAVIER
OXYGEN
IN
YOUR
LUNGS
OR
IN
POSSIBLE
DIFFICULTY
IN
BREATHING
• N
EVER
PURGE
REFRIGERANT
,
LAW
ALL
REFRIGERANTS
MUST
• I
F
AN
INDOOR
LEAK
IS
SUSPECTED
.
BEFORE
BEGINNING
WORK
• L
IQUID
REFRIGERANT
CAN
BE
,
OR
BLINDNESS
AVOID
CONTACT
LIQUID
REFRIGERANT
DOES
CONTACT
.
HELP
IMMEDIATELY
• A
EPA
LWAYS
FOLLOW
REGULATIONS
P
OISONOUS
GAS
WILL
BE
PRODUCED
T
O
AVOID
POSSIBLE
EXPLOSION
• N
EVER
APPLY
FLAME
OR
STEAM
MUST
HEAT
A
CYLINDER
FOR
.
IN
WARM
WATER
• N
EVER
FILL
A
CYLINDER
MORE
• N
EVER
ADD
ANYTHING
OTHER
410A
R‐410A
TO
AN
CYLINDER
BE
LISTED
OR
CERTIFIED
FOR
• S
TORE
CYLINDERS
IN
A
COOL
P
.
LATFORM
OR
A
ROLLER
T
O
AVOID
POSSIBLE
EXPLOSION
)
DISPOSABLE
SERVICE
CYLINDERS
.
A
SYSTEM
• E
NSURE
THE
CYLINDER
IS
FREE
.
LEAK
OR
EXPLOSION
• E
NSURE
THE
HYDROSTATIC
TEST
• E
NSURE
THE
PRESSURE
RATING
W
,
HEN
IN
DOUBT
DO
NOT
USE
R
L
EFRIGERANT
INES
T
POE
HE
COMPRESSOR
OIL
FOR
SUSCEPTIBLE
TO
MOISTURE
ABSORPTION
. D
COMPRESSOR
FAILURE
O
NOT
ANY
LONGER
THAN
NECESSARY
H
ANDLING
WARNING
,
EXPLOSION
OR
DEATH
PRACTICE
.
WARNING
. T
"
THAN
AIR
HEY
CAN
PUSH
OUT
. T
ANY
ENCLOSED
SPACE
O
AVOID
:
OR
DEATH
INTO
AN
ENCLOSED
ROOM
OR
SPACE
.
BE
RECLAIMED
,
THOROUGHLY
VENTILATE
. T
VERY
COLD
O
AVOID
POSSIBLE
AND
WEAR
GLOVES
AND
GOGGLES
,
YOUR
SKIN
OR
EYES
SEEK
. N
EVER
BURN
REFRIGERANT
.
WARNING
:
TO
A
REFRIGERANT
CYLINDER
,
FASTER
CHARGING
PARTIALLY
IMMERSE
80%
THAN
FULL
OF
LIQUID
REFRIGERANT
R‐22
R‐22
THAN
TO
AN
CYLINDER
. T
HE
SERVICE
EQUIPMENT
USED
THE
TYPE
OF
REFRIGERANT
USED
,
. N
DRY
PLACE
EVER
USE
A
CYLINDER
WARNING
,
(
USE
ONLY
RETURNABLE
NOT
WHEN
REMOVING
REFRIGERANT
OF
DAMAGE
WHICH
COULD
LEAD
5
DATE
DOES
NOT
EXCEED
YEARS
400
MEETS
OR
EXCEEDS
PSIG
.
CYLINDER
CAUTION
R‐410A
UNITS
IS
EXTREMELY
AND
COULD
CAUSE
LEAVE
SYSTEM
OPEN
TO
ATMOSPHERE
.
FOR
INSTALLATION
Use only refrigerant grade (dehydrated and sealed) copper tub-
ing to connect the condensing unit with the indoor evaporator.
After cutting the tubing, install plugs to keep refrigerant tubing
clean and dry prior to and during installation. Tubing should
always be cut square keeping ends round and free from burrs.
Clean the tubing to prevent contamination.
Do NOT let refrigerant lines come in direct contact with plumb-
SAFE
ing, ductwork, floor joists, wall studs, floors, and walls. When
running refrigerant lines through a foundation or wall, open-
ings should allow for sound and vibration absorbing material to
be placed or installed between tubing and foundation. Any gap
"
between foundation or wall and refrigerant lines should be filled
THE
with a pliable silicon-based caulk, RTV or a vibration damping
material. Avoid suspending refrigerant tubing from joists and
. B
studs with rigid wire or straps that would come in contact with
Y
the tubing. Use an insulated or suspension type hanger. Keep
both lines separate and always insulate the suction line.
THE
AREA
These sizes are suitable for line lengths of 79 feet or less. If a
FROST
BITE
run of more than eighty feet is required, refer to Remote Cool-
. I
F
ing Service Manual, or TP-106 Long Line Set Application R-
MEDICAL
22, or TP-107 Long Line Set Application R-410A or contact
your distributor for assistance.
,
AS
RECOMMENDED INTERCONNECTING TUBING (Ft)
Cond
Unit
Tons
1 1/2
. I
F
YOU
2
IT
2 1/2
.
3
R‐
OR
3 1/2
MUST
4
.
5
AS
A
* Lines greater than 79 feet in length or vertical elevation
changes more than 50 feet refer to the Rem ote Cooling
Service Manual or contact your distributor for assistance.
Insulation is necessary to prevent condensation from form-
ing and dropping from the suction line. Armaflex (or satisfac-
FROM
tory equivalent) with 3/8" min. wall thickness is recommended.
In severe conditions (hot, high humidity areas) 1/2" insulation
TO
A
may be required. Insulation must be installed in a manner
.
which protects tubing from damage and contamination.
.
Where possible, drain as much residual compressor oil from
existing systems, lines, and traps; pay close attention to low
areas where oil may collect. NOTE: If changing refrigerant
types, ensure the indoor coil and metering device is compat-
ible with the type of refrigerant being used; otherwise, the
indoor coil must be replaced.
3
0-24
25-49
Line Diameter (In. OD)
Suct
Liq
Suct
5/8
1/4
3/4
5/8
1/4
3/4
5/8
1/4
3/4
3/4
3/8
7/8
7/8
3/8
1 1/8
7/8
3/8
1 1/8
7/8
3/8
1 1/8
50-79*
Liq
Suct
Liq
3/8
3/4
3/8
3/8
3/4
3/8
3/8
7/8
3/8
3/8
1 1/8
3/8
3/8
1 1/8
3/8
3/8
1 1/8
3/8
3/8
1 1/8
3/8
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