Horizon Fitness LS 645E User Manual page 6

A SS E MBLY ST EP 4
NOTCH
TAB
CONSOLE MAST
NOTE: There is NO hardware bag for this step. All hardware is pre-installed.
A) Remove PRE-ATTACHED BOLT & WASHERS from CONSOLE MAST.
B) Slide LOWER HANDLEBARS onto CONSOLE MAST and attach by re-inserting PRE-ATTACHED BOLT & WASHERS.
c) Slide UPPER HANDLEBARS onto LOWER HANDLEBARS and align NOTCH with TAB making sure handlebars are
joined together completely. Secure UPPER HANDLEBARS to LOWER HANDLEBARS using PRE-ATTACHED SET
SCREWS.
C) Snap the front and back HANDLEBAR COVERS together onto the UPPER HANDLE BARS.
Note the position of the snap tabs on the covers before snapping into position.
D) Repeat on other side.
E) Attach WATER BOTTLE CAGE to CONSOLE MAST using PRE ATTACHED SCREWS.
After handlebars are assembled they will rotate freely – be cautious. Until the
machine is fully assembled, do not grab the handlebars for support.
10
LS_645E_Rev.1.7.indd 10-11
UPPER HANDLEBAR
PRE-ATTACHED
SET SCREWS
WATER BOTTLE CAGE
PRE-ATTACHED
BOLT & WASHER
PRE-ATTACHED
SCREWS
BACK
HANDLEBAR
COVER
LOWER HANDLEBAR
ASSEMBLY STEP 5
UPPER
HANDLEBAR
FRONT
HANDLEBAR
COVER
LOWER
HANDLEBAR
GUIDE RAIL
A) Open HARDWARE BAG FOR STEP 5 (contents on next page).
B) Slide SPACER (I) into LOWER LINK ARM.
C) Place TEFLON WASHERS (J) on either side of SPACER (I). While holding TEFLON WASHERS (J) slide LOWER
LINK ARM into bottom end of LOWER HANDLEBAR.
D) Insert BOLT (K) into LOWER HANDLEBAR and secure using NUT (L).
E) Attach the OUTSIDE ELBOW COVER to elbow joint using 1 SCREW (M).
F) Snap the INSIDE ELBOW COVER onto the OUTSIDE ELBOW COVER.
Note the position of the snap tabs before snapping into position.
G) Repeat on other side.
LOWER LINK ARM LOWER
HANDLEBAR
TEFLON WASHERS
SPACER
BOLT (K)
LOWER HANDLEBAR
NUT (L)
SPACER (I)
LOWER LINK ARM TEFLON WASHERS (J)
LOWER HANDLEBAR
OUTSIDE
ELBOW COVER
INSIDE
SCREW (M)
ELBOW COVER
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6/25/08 10:43:28 AM