Market Forge Industries MT-5 Owner's Manual

Modular kettles

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MODELS:

MT-5

MT5-5E

MT5-T56

MT-25

MT-40

MT-60

M25X

Form No. S-2110 08/03

Printed in U.S.A.

M-10

M-25

M-40

M-60

M40X

Tel: (617) 387-4100

MT-60

Shown

OWNER'S MANUAL

MODULAR KETTLES

Fax: (617) 387-4456

Website: www.mfii.com

COVERING:

- INSTALLATION

- OPERATION

- MAINTENANCE

- SERVICE & PARTS

An Employee Owned Company

35 Garvey Street

Everett

(Outside MA) 1 (800) 227-2659

E-Mail: CUSTSERV@mfii.com

02149

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Summary of Contents for Market Forge Industries MT-5

Page 1 MT-60 Shown OWNER'S MANUAL MODULAR KETTLES MODELS: COVERING: MT-5 MT5-5E - INSTALLATION MT5-T56 - OPERATION - MAINTENANCE MT-25 M-10 - SERVICE & PARTS MT-40 M-25 MT-60 M-40 M-60 M25X M40X An Employee Owned Company Form No. S-2110 08/03 35 Garvey Street...
Page 2: Table Of Contents
TABLE OF CONTENTS Paragraph Page Paragraph Page SECTION 1 INTRODUCTION SECTION 3 maintenance Description ............. General ..............1.1.1 5 Gallon Tilting Kettle ..........Preventive Maintenance ........1.1.2 10-, 25-, 40- & 60- Gallon Stationary Kettles ..3.2.1 Cleaning ..............1.1.3 25-, 40- & 60- Gallon Tilting Kettles ...... 3.2.2 Tilting Mechanism ..........
Page 3: Section 1 Introduction
Applicable model designation include: MT-5 A single kettle mounted on an 18" 457mm Counterbalanced hinged lids cover the kettles in the wide cabinet base equipped for direct lowered position.
Page 4: 60- Gallon Chill Kettles
SECTION 1 INTRODUCTION Applicable model designations include: 1.2 SERVICE MT-25 A 25-gallon 94 litre capacity tilting kettle Modular kettles are exceptionally reliable and durable mounted in a 36" 914mm wide cabinet base. cooking equipment requiring a minimum of service other MT-40 A 40-gallon 152 litre capacity tilting kettle than routine cleaning and preventive methods explained...
Page 5: Section 2 Operation
SECTION 2 Operation 2.1 OPERATING CONTROLS & INDICATORS 2.3 OPERATING PROCEDURE- 10- 25- 40- & All of the controls required to operate the kettles are listed in Tables 2-1 and 2-2, together with an explanation GALLON KETTLES of location and a short functional description. All kettles must be supplied with steam from a generator which is remotely located.
Page 6: Pan Support Mounting
SECTION 2 Operation Table 2-1 Operating Controls - 5 Gallon Kettle NAME loaction Function Kettle Handle Kettle Rim Grasped to Tilt Kettle for Pouring. Steam Control Valve Top, Left Side Controls Steam Folw to Kettle Jacket. Combination Faucet Top, Right Side Controls Hot &...
Page 7: Cleaning Procedure
SECTION 2 Operation water jacket cooling system open the Jacket Cold 2.4.2 Cleaning 10-, 25-, 40- & 60-Gallon Water Valve (full counter-clockwise position) and Kettles leave open until food temperature is sufficiently 1. Wash the kettle with a long handled nylon bristle kettle lowered.
Page 8: Mounting Pan Support
SECTION 2 Operation Figure 2-1 Mounting Pan Support Form No. S-2110 08/03 Printed in U.S.A.
Page 9: Section 3 Maintenance
SECTION 3 maintenance or the steam supply which heats the kettle. While 3.1 GENERAL mechanical problems are obvious faults of the kettle, any This section contains both preventive and corrective deficiencies in volume and pressure of steam should be maintenance information. Preventive maintenance may traced to the steam generator and the cause determined.
Page 10: Section 3 Maintenance
SECTION 3 maintenance 3.3.2 Cabinet Exterior Removal 3.3.4 Draw-Off Valve Repair Side and rear panels of all cabinets in which kettles are An exploded view of the draw-off valve is shown in Figure mounted are easily removed without the use of tools. 4-14.
Page 11: Ball Nut Assembly
SECTION 3 maintenance 1. Remove the two bolts (8) which hold the ball nut 3. Cycle the ball nut along the screw shaft several times. assembly in the screw lever (7). Wipe with a dry lintless cloth and lubricate immediately. (See lubrication 3.2.2). 2.
Page 12 SECTION 3 maintenance Nut disassembly requires extreme care in handling to 3.3.5.5 Ball Nut Reassembly and Bearing Replacement: avoid loss of bearing balls and other small parts. The With the ball nut disassembled (par. 3.3.5.3) complete Saginaw Screw must be removed from the kettle the following reassembly, using either existing bearing ) and the procedure completed over a clean balls or substituting a Ball Bearing Replacement Kit (part...
Page 13 SECTION 3 maintenance 3.3.5.6 Crank Sleeve Replacement: The driving end of is prevented by engagement of ratchet wheel teeth in the the Saginaw Screw (2) is formed into a slotted sleeve stop and the drag of friction between the shaft collar, and which receives the engagement pins of the removable the ratchet wheel face.
Page 14: Section 4 Illustrated Parts List
SECTION 4 illustrated parts list 4.1 general 4.2 ORDERING INFORMATION This section contains a complete listing off all replaceable Orders for repair parts should be directed to the nearest parts of the modular kettles, and of a number of authorized parts d istributor. For a current Market Forge accessories.
Page 15: Gallon Tilting Kettle
SECTION 4 illustrated parts list figure 4-1 5 Gallon tilting kettle fig. 4-1 index no. part no. description 10-0060 KNOB 10-6148 KETTLE ARM 10-4755 STEAM TRAP 10-5242 1/2" ANGLE STEAM VALVE, (SEE FIG. 4-12) 10-3556 FAUCET, (SEE FIG. 4-3) 10-5753 SWIVEL SPOUT, (SEE FIG.
Page 16: Trunnion Pedestal
SECTION 4 illustrated parts list figure 4-2 TRUNNION PEDESTAL fig. 4-2 index no. part no. description 10-5337 REPLACEMENT PACKING, TRUNNION 10-6428 PEDESTAL & GASKET REPLACEMENT KIT 10-2503 LOCKWASHER, 3/8" 10-2034 HEX HEAD BOLT, 3/8" X 3/4" LG. 10-0220 FOOT REST, RUBBER Form No.
Page 17: Faucet, 5 Gallon Tilting Kettle
SECTION 4 illustrated parts list figure 4-3 FAUCET - 5 GALLON TILTING KETTLE fig. 4-3 index no. part no. description 10-3108 MOUNTING BASE, RISER 10-3357 ADAPTER, 90 10-3741 REDUCING BUSHING 10-3766 RISER, 15" 10-5753 SWIVEL SPOUT 10-3556 FAUCET 10-3684 COMPRESSION FITTING, MALE 10-1100 SWIVEL BODY Form No.
Page 18 SECTION 4 illustrated parts list figure 4-4 10-, 25- AND 40- GALLON STATIONARY KETTLE fig. 4-4 index no. part no. description 90-7491 CONDENSATE HOSE, 3/8" I.D. 10-3945 CLAMP, CONDENSATE HOSE 10-5319 STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) 90-8725 SPLASH GUARD ASSEMBLY 91-1834 SWING DRAIN, (SEE FIG.
Page 19 SECTION 4 illustrated parts list figure 4-5 60 gallon stationary kettle fig. 4-5 index no. part no. description 90-7491 CONDENSATE HOSE, 3/8" I.D. 10-3945 CLAMP, CONDENSATE HOSE 10-5319 STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) 90-8725 SPLASH GUARD ASSEMBLY 91-1834 SWING DRAIN (SEE FIG.
Page 20: 40- Gallon Tilting Kettle
SECTION 4 illustrated parts list figure 4-6 25- & 40- GALLON TILTING KETTLES fig. 4-6 index no. part no. description HINGE & LID ASSEMBLY, (SEE FIG. 4-11) FAUCET & SPOUT ASSEMBLY, (SEE FIG. 4-16) 91-1834 SWING DRAIN, (SEE FIG. 4-13) 10-4928 1 1/2"...
Page 21: Tilting Mechanism 25- & 40- Gallon Kettle
SECTION 4 illustrated parts list figure 4-7 tilting mechanism 25- & 40- gallon kettles fig. 4-7 index no. part no. description 90-4037 HAND CRANK 90-8728 SAGINAW SCREW ASSEMBLY, COMPLETE 10-3026 SET SCREW, ALLEN HEAD, 5/16 - 18 X 5/16" 10-2610 ROLL PIN, 3/8"...
Page 22 SECTION 4 illustrated parts list figure 4-8 60 gallon TILTING kettles fig. 4-8 index no. part no. description 91-18347 SWING DRAIN (SEE FIG. 4-13) 10-3945 CLAMP, CONDENSATE HOSE 10-5319 STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) 90-7493 CONDENSATE HOSE, 3/8" I.D. 10-4928 1 1/2"...
Page 23: Tilting Mechanism 60- Gallon Kettle
SECTION 4 illustrated parts list figure 4-9 tilting mechanism 60- gallon kettle fig. 4-9 index no. part no. description 90-4037 HAND CRANK 90-8728 SAGINAW SCREW ASSEMBLY, COMPLETE 91-1959 LEVER ARM ASSEMBLY 90-8754 'A' FRAME 90-8755 SCREW LEVER 10-2310 ROLL PIN, 3/8" X 2" LONG 90-8710 BOLT 1/2 - 13, SPECIAL 91-1992...
Page 24 SECTION 4 illustrated parts list figure 4-10 25- & 40- CHILL kettles fig. 4-10 index no. part no. description 10-3161 BASIN WASTE DRAIN 10-3897 NIPPLE, 1 1/2" X 5" 90-7491 CONDENSATE HOSE, 3/8" I.D. 10-5319 STEAM TRAP W/ HOSE FITTING, (SEE FIG. 4-15) 10-3916 CLAMP, CONDENSATE HOSE 91-1834...
Page 25: Hinge & Lid Assembly
SECTION 4 illustrated parts list figure 4-11 HINGE & LID ASSEMBLY fig. 4-11 index no. part no. description 91-1565 ADJUSTMENT PLATE 10-1814 HEAD CAP SCREW, 1/4 - 20 X 3/4" 10-2336 HEX NUT, 1/4 - 20 91-1232 TORSION SPRING COVER 91-1685 TOP BRACKET &...
Page 26: Steam Supply Valve
SECTION 4 illustrated parts list figure 4-12 STEAM SUPPLY VALVE fig. 4-12 index no. part no. description 10-0105 STEAM VALVE HANDLE 10-5247 VALVE DISC 10-5242 1/2" ANGLE STEAM CONTROL VALVE figure 4-13 SWING DRAIN fig. 4-13 index no. part no. description 91-1835 STRAINER, SWING DRAIN...
Page 27: Draw-Off Valve
SECTION 4 illustrated parts list figure 4-14 DRAW-OFF VALVE fig. 4-14 index no. part no. description 10-4972 WING NUT 10-4971 HANDLE 10-4970 HEX NUT 10-4968 BONNET 10-4969 'O' RING, RUBBER 10-4967 STEM 10-4928 1 1/2" DRAW-OFF VALVE, COMPLETE figure 4-15 STEAM TRAP fig.
Page 28: Faucet & Spout Assembly
SECTION 4 illustrated parts list figure 4-16 FAUCET & SPOUT ASSEMBLY fig. 4-16 index no. part no. description 10-3766 RISER, 25, 40 & 60 GAL KETTLES 10-3768 RISER, 10 GAL KETTLES 10-5921 FAUCET 10-0990 TAILPIECE, 1/2" O.D. TUBE 10-0991 COUPLING NUT 10-0996 STOP VALVE, 3/8"...
Page 29: 18" Cabinet
SECTION 4 illustrated parts list figure 4-17 18" CABINET fig. 4-17 index no. part no. description 10-2143 HEX HEAD CAP SCREW, 5-16 - 18" X 1 1/4" 10-2405 WASHER, 5/16" 10-0492 FEATURE STRIP, 18" 90-2661 SIDE PANEL, STAINLESS STEEL 10-2511 LOCKWASHER, 5/16"...
Page 30: 24" Cabinet
SECTION 4 illustrated parts list figure 4-18 24" CABINET fig. 4-18 index no. part no. description 90-2657 REAR PANEL, STAINLESS STEEL 90-2661 SIDE PANEL, STAINLESS STEEL 10-0631 LEG, ADJUSTABLE 90-8974 FRAME ASSY, 24" x 33" 90-2993 DOOR ASSY, LEFT HAND, STAINLESS STEEL ( NOT SHOWN 90-3154 DOR ASSY, RIGHT HAND, STAINLESS STEEL...
Page 31: 36" Cabinet
SECTION 4 illustrated parts list figure 4-19 36" CABINET fig. 4-19 index no. part no. description 90-2663 PANEL MOUNTING BRACKET 10-2405 WASHER, 5/16" 10-2307 NUT, 5/16 -18 90-2656 REAR PANEL, STAINLESS STEEL 10-0631 LEG, ADJUSTABLE 90-2661 SIDE PANEL, STAINLESS STEEL 10-2545 HEX NUT &...
Page 32: 48" Cabinet
SECTION 4 illustrated parts list figure 4-20 48" CABINET fig. 4-20 index no. part no. description 91-1784 FRAME ASSEMBLY, 48" X 33" 10-0631 LEG, ADJUSTABLE 90-2663 PANEL MOUNTING CLIP 10-2143 HEX HEAD CAP SCREW, 5/16- 18 X 1-1/4" 10-2405 WASHER, 5/16" 10-2307 NUT, 5/16- 18 91-1958...
Page 33 SECTION 4 illustrated parts list figure 4-21 21" SPACER WITH SINK & FAUCET fig. 4-21 index no. part no. description 10-1316 SWIVEL SPOUT 10-1100 SWIVEL BODY 10-3767 RISER 10-5921 FAUCET 90-1714 DOOR ASSEMBLY, STAINLESS STEEL 10-1328 TAIL PIECE 10-0520 BASKET STRAINER, WASTE 10-1739 SCREW, MACHINE, TRUSS HEAD 10-2518...
Page 34: Accessories For Steam Jacketed Kettles
SECTION 4 illustrated parts list figure 4-22 ACCESSORIES FOR STEAM JACKETED KETTLES NAME description part no. STATIONARY KETTLE KIT A convenience accessory package for use with Market Forge stationary steam jacketed kettles 90-4300 containing a stationary pan holder, solid disc, kettle paddle, 48" whip, 36" brush, clean-up brush, and 26"...

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