Sony SAT-HD100 Service Manual
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Sony SAT-HD100 Service Manual

Tv tuner with remote control
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SERVICE MANUAL

Inputs and Outputs:
Video Out: S-Video 4-pin mini DIN (2)
Video Out: Composite Video RCA (2)
Video Out: Component Video
Y: RCA (1)
P
P
Video Out: VGA D-sub 15 pin (1)
Audio Line Out: Stereo L/R RCA (2 pairs)
Satellite In: F-Connector Female (1)
VHF/UHF In: F-Connector Female (1)
VHF/UHF (DTV) In: F-Connector Female (1)
VHF/UHF (SAT) Out: F-Connector Female (1)
Digital Audio Out: Optical (1)
Telephone: RJ-11 Female, 2 wire (1)
VCR Control Out: 3.5 mm Mini Jack Sockets (1)
RF Remote In: RCA (1)
Data Port: D-sub 9 pin (1)
General:
Power Requirements: 120 V AC, 60 Hz
Power Consumption: 50 W (max.)
Operating Temperature: 5°C to 35°C (41°F to 95°F)
Operating Humidity: 25% to 80%
Dimensions: Approx. 430 x 73 x 297 mm (w/h/d)
Mass: Approx. 3.2 kg (7.0 lbs.)
SAT-HD100
SPECIFICATIONS
: RCA (1)
B
: RCA (1)
R
Approx. 17" x 3" x 11
3/4
" (w/h/d)
(including projecting parts and controls)
SAT-HD100
Supplied Accessories:
Remote Control (1)
Size AA Batteries (2)
AC Power Cord (1)
Audio/Video Cable (1)
S-Video Cable (1)
Telephone Line Cord (1)
Access Card (1)
Y/P
/P
B
Coaxial (RF) Cable (1)
VCR Controller (1)
RF Antenna (1)
Optional Sony-Brand Digital Satellite
Receiver Accessories:
Satellite Dish Antenna: SAN-18D3
Local TV Antenna: ANJ-AA1
Installation Kit: ANJ-DS2
Amplifi er: EAC-DA1
Diplexer: EAC-DD1
Voltage Switch: EAC-DV2
RF Universal Remote Commander™
Remote Control: RM-Y802
DIGITAL SATELLITE RECEIVER
RM-Y808
U.S. Model
RM-Y808
Cable (1)
R
SAN-24MD1

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Summary of Contents for Sony SAT-HD100

  • Page 1: Service Manual

    VCR Controller (1) VHF/UHF (DTV) In: F-Connector Female (1) RF Antenna (1) VHF/UHF (SAT) Out: F-Connector Female (1) Optional Sony-Brand Digital Satellite Digital Audio Out: Optical (1) Receiver Accessories: Telephone: RJ-11 Female, 2 wire (1) VCR Control Out: 3.5 mm Mini Jack Sockets (1)
  • Page 2 SAT-HD100 — 2 —...

  • Page 3: Table Of Contents

    SAT-HD100 TABLE OF CONTENTS SECTION TITLE PAGE Warnings and Cautions........................4 Safety Check-out ..........................5 1. Disassembly 1-1. Top Cover Removal ........................6 1-2. Cable Dressing & Top Cover Re-assembly ................6 1-3. Front Panel Removal ......................... 7 1-4. A, G, & TU Board Removal......................8 2.

  • Page 4: Warnings And Cautions

    Ne les remplacer que par des composants sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi...

  • Page 5: Safety Check-Out

    SAT-HD100 SAFETY CHECK-OUT Leakage Test After correcting the original service problem, perform the following The AC leakage from any exposed metal part to earth ground and safety checks before releasing the set to the customer: from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).

  • Page 6: Disassembly

    SAT-HD100 SECTION 1: DISASSEMBLY 1-1. TOP COVER REMOVAL Remove 4 screws (+ BVTP 3 x 8) from rear of cover. Gently pull cover towards back of unit to release and remove. 1-2. CABLE DRESSING & TOP COVER RE-ASSEMBLY When reattaching the top cover, be sure not to break or damage the grounding tape connection shown.

  • Page 7: Front Panel Removal

    SAT-HD100 1-3. FRONT PANEL REMOVAL Remove 2 screws (+BVTP 3 x 8 Type 2 IT-3) mounting the front panel to the bottom of the chassis. Gently pry the tabs from the bottom of the unit to release. Remove the ribbon cables from the A Board.

  • Page 8: A, G & Tu Board Removal

    SAT-HD100 1-4. A, G & TU BOARD REMOVAL Note: For board removal or replacement, detach all attached cables, Remove (2) screws (M3 x 6) from the back of the unit, and leave them attached to an existing board. mounting the RF Remote Assembly. Lift the assembly up and out to remove.

  • Page 9: Diagrams

    SAT-HD100 SECTION 2: DIAGRAMS 2-1. CIRCUIT BOARDS LOCATION A Board TU Board FD Board HA Board HD Board HP Board SC Board G Board 2-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION • All capacitors are in µF unless otherwise noted.

  • Page 10: Diagrams Block Diagram

    SAT-HD100 2-3. DIAGRAMS BLOCK DIAGRAM (1 OF 3) — 10 —...
  • Page 11 BLOCK DIAGRAM (2 OF 3) SAT-HD100 )$19 — 11 —...
  • Page 12 SAT-HD100 BLOCK DIAGRAM (3 OF 3) — 12 —...
  • Page 13 A BOARD SCHEMATIC DIAGRAM (1 OF 8) SAT-HD100 — — — — — — — — — — — — — — — — 13 —...
  • Page 14 SAT-HD100 A BOARD SCHEMATIC DIAGRAM (2 OF 8) — — — — — — — — — — — — — — — A Board (1 of 8) A Board (2 of 8) — 14 —...
  • Page 15 A BOARD SCHEMATIC DIAGRAM (3 OF 8) SAT-HD100 — — — — — — — — — — — — — — — — 15 —...
  • Page 16 SAT-HD100 A BOARD SCHEMATIC DIAGRAM (4 OF 8) — — — — — — — — — — — — — — — A Board (3 of 8) A Board (4 of 8) — 16 —...
  • Page 17 A BOARD SCHEMATIC DIAGRAM (5 OF 8) SAT-HD100 — — — — — — — — — — — — — — — — 17 —...
  • Page 18 SAT-HD100 A BOARD SCHEMATIC DIAGRAM (6 OF 8) — — — — — — — — — — — — — — — A Board (5 of 8) A Board (6 of 8) — 18 —...
  • Page 19 A BOARD SCHEMATIC DIAGRAM (7 OF 8) SAT-HD100 — — — — — — — — — — — — — — — — 19 —...
  • Page 20 A BOARD SCHEMATIC DIAGRAM (8 OF 8) SAT-HD100 — — — — — — — — — — — — — — — A Board (7 of 8) A Board (8 of 8) — 20 —...
  • Page 21 SAT-HD100 [MAIN BOARD] COMPONENT SIDE A BOARD LOCATOR LIST (COMPONENT SIDE) IC460 Q431 IC100 IC750 Q432 IC101 IC751 Q440 IC102 IC752 Q441 IC103 IC800 Q444 IC104 IC801 Q453 IC105 IC802 Q460 IC106 IC803 Q480 IC107 IC804 Q481 IC109 IC806 Q484...
  • Page 22 SAT-HD100 [MAIN BOARD] CONDUCTOR SIDE A BOARD LOCATOR LIST (CONDUCTOR SIDE) TRANSISTOR Q202 — 22 —...
  • Page 23 HA BOARD SCHEMATIC DIAGRAM SAT-HD100 HD BOARD SCHEMATIC DIAGRAM FD BOARD SCHEMATIC DIAGRAM [FRONT PANEL] — — — — — — — — — — — — [FAN DRIVER] — — — — — [POWER SUPPLY/LNR] G BOARD SCHEMATIC DIAGRAM —...
  • Page 24 SAT-HD100 TU BOARD SCHEMATIC DIAGRAM [TUNER BOARD] COMPONENT SIDE — — — — — — — — — TU BOARD LOCATOR LIST (COMPONENT SIDE) TRANSISTOR IC1070 Q1151 IC1000 IC1071 IC1220 Q1152 — IC1001 IC1100 IC1280 Q1153 IC1002 IC1101 Q1002 Q1154...

  • Page 25: Sc Board

    SAT-HD100 SC BOARD SCHEMATIC DIAGRAM — — — — — [SMART CARD] — — — — 25 —...

  • Page 26: Semiconductors

    SAT-HD100 2-4. SEMICONDUCTORS MN4SV17165BT-12 MC34063ABN DAN202K 2SD774-34 SLR-325MCT31 TA7805S SLR-325DCA47 SLR-325VRT31 PIN 1.IN (TOP VIEW) 3.GND ANODE CATHODE TOP VIEW 2.OUT MN150414SA1 UDZ-TE-17-6.8B 2SD2394-EF NJM78M05FA 2SA1162-G0 S2LA20F 2SD601A-Q DTC144EK-T164 CATHODE PIN 1.OUT (TOP VIEW) ANODE 2.COMMON 3.IN AT24C64N-10SC PST575DMT-T1 HVU359TRF...

  • Page 27: Exploded Views

    X-4037-969-1 PANEL ASSY, FRONT A-1372-842-A HP BOARD, MOUNTED 4-073-162-01 BUTTON, POWER A-1316-523-A G BOARD, COMPLETE 4-063-709-01 BUTTON, MULTI A-1299-273-A A BOARD, COMPLETE 4-942-568-61 EMBLEM (NO.5), SONY A-1395-001-A TU BOARD, COMPLETE 4-073-163-02 PANEL, INDICATOR 1-763-644-11 FAN, DC A-1372-840-A HA BOARD, MOUNTED...

  • Page 28: Rear

    SAT-HD100 NOTE: The components identifi ed by shading and mark are NOTE: Les composants identifi es per un trame et une marque sont critiques pour la critical for safety. Replace only with part number specifi ed. securite. Ne les remplacer que par une piece portant le numero specifi e.

  • Page 29: San-18D3

    SAT-HD100 NOTE: The components identifi ed by shading and mark are NOTE: Les composants identifi es per un trame et une marque sont critiques pour la critical for safety. Replace only with part number specifi ed. securite. Ne les remplacer que par une piece portant le numero specifi e.

  • Page 30: Electrical Parts List

    SAT-HD100 SECTION 4: ELECTRICAL PARTS LIST RESISTORS The components in this manual identifi ed by the NOTE: The components identifi ed by shading • All resistors are in ohms following symbol: indicate parts that have mark are critical for safety. Replace only •...
  • Page 31 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C226 1-164-227-11 CERAMIC CHIP 0.022µF C333 1-162-964-11 CERAMIC CHIP 0.001µF C227 1-164-156-11 CERAMIC CHIP 0.1µF C334 1-164-156-11 CERAMIC CHIP 0.1µF C228 1-164-156-11 CERAMIC CHIP 0.1µF C335 1-162-964-11 CERAMIC CHIP 0.001µF...
  • Page 32 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C409 1-164-156-11 CERAMIC CHIP 0.1µF C481 1-164-378-11 CERAMIC CHIP 30pF C410 1-162-964-11 CERAMIC CHIP 0.001µF C483 1-164-155-11 CERAMIC CHIP 75pF C411 1-164-156-11 CERAMIC CHIP 0.1µF C485 1-162-926-11 CERAMIC CHIP...
  • Page 33 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C571 1-162-920-11 CERAMIC CHIP 27pF C813 1-164-156-11 CERAMIC CHIP 0.1µF C572 1-162-916-11 CERAMIC CHIP 12pF C814 1-164-156-11 CERAMIC CHIP 0.1µF C581 1-164-156-11 CERAMIC CHIP 0.1µF C815 1-164-156-11 CERAMIC CHIP 0.1µF...
  • Page 34 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 35 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 36 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 37 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES L447 1-216-295-11 SHORT Q540 8-729-048-50 TRANSISTOR 2SK3018-T106 L448 1-412-936-11 INDUCTOR 0.56µH Q541 8-729-027-38 TRANSISTOR DTA144EKA-T146 L449 1-412-936-11 INDUCTOR 0.56µH Q542 8-729-027-38 TRANSISTOR DTA144EKA-T146 L480 1-412-935-61 INDUCTOR 0.47µH Q560 8-729-048-50 TRANSISTOR 2SK3018-T106...
  • Page 38 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES R144 1-216-821-11 RES-CHIP 1/16W R257 1-216-833-11 RES-CHIP 1/16W R145 1-216-833-11 RES-CHIP 1/16W R258 1-216-825-11 RES-CHIP 2.2K 1/16W R146 1-216-821-11 RES-CHIP 1/16W R259 1-216-813-11 RES-CHIP 1/16W R147 1-216-833-11 RES-CHIP 1/16W...
  • Page 39 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES R400 1-216-810-11 RES-CHIP 1/16W R453 1-216-864-91 SHORT R401 1-218-285-11 RES-CHIP 1/16W R454 1-218-699-11 METAL CHIP 0.50% 1/16W R402 1-216-800-11 RES-CHIP 1/16W R455 1-208-789-11 METAL CHIP 0.50% 1/10W R403 1-216-810-11...
  • Page 40 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES R504 1-218-688-11 METAL CHIP 0.50% 1/16W R611 1-202-924-11 RES-CHIP 1/16W R508 1-218-712-11 METAL CHIP 6.8K 0.50% 1/16W R612 1-218-269-11 RES-CHIP 1/16W R509 1-218-712-11 METAL CHIP 6.8K 0.50% 1/16W R614...
  • Page 41 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES R753 1-216-826-11 RES-CHIP 2.7K 1/16W R835 1-216-806-11 RES-CHIP 1/16W R754 1-218-725-11 RES-CHIP 1/16W R836 1-216-833-11 RES-CHIP 1/16W R755 1-218-725-11 RES-CHIP 1/16W R837 1-216-833-11 RES-CHIP 1/16W R756 1-216-835-11 RES-CHIP 1/16W...
  • Page 42 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 43 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 44 SAT-HD100 NOTE: Les composants identifi es per un trame et une NOTE: The components identifi ed by shading marque sont critiques pour la securite. Ne les mark are critical for safety. Replace only remplacer que par une piece portant le numero specifi e.
  • Page 45 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C1462 1-119-772-91 ELECT 47µF DISPLAY C1463 1-164-156-11 CERAMIC CHIP 0.1µF ND1400 1-517-969-11 INDICATOR TUBE, FLUORESCENT C1480 1-165-319-11 CERAMIC CHIP 0.1µF C1481 1-165-319-11 CERAMIC CHIP 0.1µF RESISTOR C1482 1-165-319-11 CERAMIC CHIP 0.1µF...
  • Page 46 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES FERRITE BEAD R962 1-216-073-00 RES-CHIP 1/10W R963 1-216-011-00 RES-CHIP 1/10W FB050 1-216-815-11 RES-CHIP 1/16W SWITCH * A-1395-001-A TU BOARD, COMPLETE S050 1-572-198-11 SWITCH KEYBOARD S051 1-572-198-11 SWITCH KEYBOARD 3-741-396-01 INSULATOR...
  • Page 47 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C1039 1-164-156-11 CERAMIC CHIP 0.1µF C1086 1-165-319-11 CERAMIC CHIP 0.1µF C1040 1-164-156-11 CERAMIC CHIP 0.1µF C1087 1-164-156-11 CERAMIC CHIP 0.1µF C1041 1-164-156-11 CERAMIC CHIP 0.1µF C1088 1-164-156-11 CERAMIC CHIP 0.1µF...
  • Page 48 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES C1133 1-164-156-11 CERAMIC CHIP 0.1µF C1258 1-164-156-11 CERAMIC CHIP 0.1µF C1134 1-164-156-11 CERAMIC CHIP 0.1µF C1259 1-164-156-11 CERAMIC CHIP 0.1µF C1135 1-162-964-11 CERAMIC CHIP 0.001µF C1270 1-126-965-11 ELECT 22µF...
  • Page 49 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES CONNECTOR FB1031 1-414-231-22 FERRITE 0µH FB1032 1-414-231-22 FERRITE 0µH CN1000 1-794-326-11 CONNECTOR, BORAD TO BOARD 100P FB1033 1-414-231-22 FERRITE 0µH FB1034 1-414-231-22 FERRITE 0µH COMPOSITION CIRCUIT BLOCK FB1035 1-414-231-22 FERRITE 0µH...
  • Page 50 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES FB1080 1-414-231-22 FERRITE 0µH FB1546 1-414-231-22 FERRITE 0µH FB1081 1-414-231-22 FERRITE 0µH FB1547 1-414-231-22 FERRITE 0µH FB1082 1-414-231-22 FERRITE 0µH FB1549 1-414-231-22 FERRITE 0µH FB1083 1-414-231-22 FERRITE 0µH FB1550 1-414-231-22 FERRITE 0µH...
  • Page 51 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES IC LINK R1033 1-216-819-11 RES-CHIP 1/16W R1034 1-216-833-11 RES-CHIP 1/16W PS1000 1-532-984-11 LINK, IC 2A/90V R1035 1-216-829-11 RES-CHIP 4.7K 1/16W R1036 1-216-813-11 RES-CHIP 1/16W TRANSISTOR R1037 1-216-813-11 RES-CHIP 1/16W...
  • Page 52 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES R1156 1-216-809-11 RES-CHIP 1/16W TUNER R1157 1-216-829-11 RES-CHIP 4.7K 1/16W TU1050 8-598-473-50 TUNER, FSS BTF-MA431 R1158 1-216-831-11 RES-CHIP 6.8K 1/16W TU1070 8-598-524-10 MODULE, INTERFACE DQS-DA101F R1159 1-216-809-11 RES-CHIP 1/16W...
  • Page 53 SAT-HD100 REF.NO. PART NO. DESCRIPTION VALUES REF.NO. PART NO. DESCRIPTION VALUES ACCESSORIES AND PACKING MATERIALS 1-754-022-11 ANTENNA, RF REMOTE 3-704-046-31 BAG,PREVENTION, ESD 1-769-758-11 CABLE, MODULAR (WITH PLUG) 4-074-881-01 CARTON, INDIVIDUAL 1-790-131-11 CORD SET, POWER SUPPLY 1-575-335-91 CORD, CONNECTION 1-757-043-11 CORD, CONNECTION (AV)
  • Page 54 SAT-HD100 SONY CORPORATION English 2001JB74003-1 Sony Technology Center Printed in the U.S.A. Technical Services © 2001.2 9-965-896-01 Service Promotion Department...

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