1. Manuals
  2. Brands
  3. HTC Manuals
  4. Cell Phone
  5. Gene
  6. Service manual

HTC Gene Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Gene
Service Manual
HTC Proprietary
Confidential Treatment Requested
Rev. A08
Nov 26, 2008
HTC Corp.
Engineering Mobility
HTC confidential
© 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
TOTAL 53
CONT.ON. 2 PAGE NO. 1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Gene and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for HTC Gene

Summary of Contents for HTC Gene

  • Page 1 Gene Service Manual HTC Proprietary Confidential Treatment Requested Rev. A08 Nov 26, 2008 HTC Corp. Engineering Mobility HTC confidential © 2004, HTC CORPORATION. ALL RIGHTS RESERVED. TOTAL 53 CONT.ON. 2 PAGE NO. 1...

  • Page 2: A07 2007/08/06 Add 75H00566-00M On Chapter

    Budiman Cheng on Chapter 9 2007/08/06 Add 75H00566-00M on chapter 9.2 Budiman Cheng Add FRU M/B additional parts 2008/11/26 Budiman Cheng location on chapter 9.3 HTC confidential TOTAL 53 CONT.ON. 3 PAGE NO. 2 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 3: Table Of Contents

    EVEL 9.3 FRU M/B ..........................47 ADDITIONAL PARTS LOCATION APPENDIX......................................49 A. G ............................... 50 ENERIC ABELING B. RF A ............................51 NTENNA PECIFICATION HTC confidential TOTAL 53 CONT.ON. 4 PAGE NO. 3 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 4 HTC confidential TOTAL 53 CONT.ON. 5 PAGE NO. 4 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 5: Chapter 1 - Introduction

    FDN (Fixed Dialing Number) ADN (Abbreviated Dialing Number) Security PIN 1&2 control Keyboard/Button/Switch • Button Power button(Short Press: system sleep on/off, Long Press: power on/off) HTC confidential TOTAL 53 CONT.ON. 6 PAGE NO. 5 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 6 Removable rechargeable Lithium Polymer battery • Capacity: 1250mAh • Charging time: 3 hours • Talk-Time: 3.5~5 hours • Standby Time: 150~200 hours • Playing WMV 12 hours HTC confidential TOTAL 53 CONT.ON. 7 PAGE NO. 6 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 7 Document Viewer – PDF • OMA DRM 1.0 supported • SIM Manager • Comm. Manager • Smart Dial • • Audio Manager • Ringtone Trimmer HTC confidential TOTAL 53 CONT.ON. 8 PAGE NO. 7 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 8 R&TTE: EMC/EMI, Safety SAR • FCC Approval • FCC HAC • PDCRB Approval • BQB (Bluetooth Qualification Body) certification • Microsoft Windows Mobile Logo (NTSL) HTC confidential TOTAL 53 CONT.ON. 9 PAGE NO. 8 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 9: Chapter 2 - Serviceing Tools

    Print agency label if replacing Local purchase Lead-free Soldering station Board level repair Local purchase L 2.5 Air heater Board level repair Local purchase HTC confidential TOTAL 53 CONT.ON. 10 PAGE NO. 9 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 10: Chapter 3 - Assembling And Disassembling

    1. Torx Screw Driver T4X30 2. Flat Plastic Stick 1. Take out the Stylus. 2. Remove the SD card if any. Push the battery cover to open. HTC confidential TOTAL 53 CONT.ON. 11 PAGE NO. 10 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 11 LCD to release the hooks. 2. Separate the housing and the bezel. HTC confidential TOTAL 53 CONT.ON. 12 PAGE NO. 11 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 12 Loosen and take out 2 screws from the housing. Remove the main board from the housing (start from the top side) Use Stylus to lift up vibrator from the housing. HTC confidential TOTAL 53 CONT.ON. 13 PAGE NO. 12 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 13 NPLUG VIBRATOR FROM THE MAIN BOARD Unplug speaker connector from its connector on the M/B. Remove the kapton tape from the LCM connector. HTC confidential TOTAL 53 CONT.ON. 14 PAGE NO. 13 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 14 Unlock the LCM connector and then release the LCM FPC. Loosen 2 screws from LCD bracket. Remove microphone rubber. Be careful of the rubber HTC confidential TOTAL 53 CONT.ON. 15 PAGE NO. 14 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 15 LCM from LCD bracket. Unlock 2 antenna hooks to remove the antenna from the main board. Disconnect the camera module. The Disassembly process is finished. HTC confidential TOTAL 53 CONT.ON. 16 PAGE NO. 15 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 16: Assembling

    3.2 Assembling Connect the Camera module. 1. Install the speaker into the antenna cover. 2. Assemble the antenna on the M/B. Connect the speaker connector HTC confidential TOTAL 53 CONT.ON. 17 PAGE NO. 16 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 17 1. Assemble the LCM on the LCD bracket. 2. Assemble the LCD bracket to the M/B. Fasten 2 screws to fix the LCD bracket. Screw:72H00353-10M Torque: 0.4+-0.1 kgf-cm HTC confidential TOTAL 53 CONT.ON. 18 PAGE NO. 17 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 18 Insert the LCM FPC into the connector and then lock the connector. Connect the vibrator. Assemble the vibrator on the housing. HTC confidential TOTAL 53 CONT.ON. 19 PAGE NO. 18 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 19 2. Fasten 2 screws to fix it. Screw:72H01403-00M Torque: 1.2 +-0.1 kgf-cm Attach the receiver to the bezel. Assemble the bezel to the housing, start from the earpiece side. HTC confidential TOTAL 53 CONT.ON. 20 PAGE NO. 19 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 20 (Note: Leave the end part of the plastic ribbon laid upon the battery) 1. Replace the battery cover. 2. Put the stylus back into its place. The Assembly process is finished. HTC confidential TOTAL 53 CONT.ON. 21 PAGE NO. 20 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 21: Chapter 4 - Diagnostic Program

    Format FAT / Clear PIN (Personal information, talk times) Device Info USB Test USB link test (Microsoft ActiveSync). Camera Test Camera test. Bluetooth Test Bluetooth test. HTC confidential TOTAL 53 CONT.ON. 22 PAGE NO. 21 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 22: Test Procedure

    Press Camera button to turn on the Camera. Make sure the device will present and enter the preview display. III. Check camera pre-view and image quality. Bluetooth Test - 1 HTC confidential TOTAL 53 CONT.ON. 23 PAGE NO. 22 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 23 IV. Once device is searched, tap the device to send the file. Return to Today screen and tap Start->Program->Comm Manager ->Bluetooth to turn off Bluetooth. HTC confidential TOTAL 53 CONT.ON. 24 PAGE NO. 23 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 24: Chapter 5 -Software Upgrade Prcedure

    USB cable. III. Check the pop-up message from Microsoft ActiveSync when device is synchronized with PC. Download OS Image from SDO HTC confidential TOTAL 53 CONT.ON. 25 PAGE NO. 24 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 25 III. Follow instruction on your PC, complete check box and “NEXT” IV. On process will show your device current ROM version, choose “UPDATE” HTC confidential TOTAL 53 CONT.ON. 26 PAGE NO. 25 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 26 VI. Click “Next” to proceed. VII. Read the information from pop-up message and the OS update procedure will takes 10 minutes long. Click “Next” to proceed. HTC confidential TOTAL 53 CONT.ON. 27 PAGE NO. 26 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 27 VIII. You can see the update progress from your PC and in your device. IX. The OS upgrade is finished, click “Finish” to close the utility. HTC confidential TOTAL 53 CONT.ON. 28 PAGE NO. 27 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 28: Sd Card Upgrade

    VII. Press power key to start upgrade procedure. [Note]: This process will takes 5 mins, please don’t power off the device. SD Upgrade - 2 HTC confidential TOTAL 53 CONT.ON. 29 PAGE NO. 28 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 29 IX. Cold boot the device. Now the upgrade is done! Note: Due to security issue, it is not allowed to re-flash different customer ID. HTC confidential TOTAL 53 CONT.ON. 30 PAGE NO. 29 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 30: Chapter 6 -Leakage Current Measurement

    B. Micro-Current Meter (support 0.5mA ~ 1A). 2. Fixture needed C. Cable D. Battery with extension cable E. Current series jig.( with black and red cable) HTC confidential TOTAL 53 CONT.ON. 31 PAGE NO. 30 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 31 (B) Ready for testing Setting is Assemble Battery into device. ( Don’t turn the power on at this moment ) Assemble Battery into device. HTC confidential TOTAL 53 CONT.ON. 32 PAGE NO. 31 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 32 (A) and current meter (B) 5. Setting is Ready now for testing ( Don’t turn the power on at this moment ) HTC confidential TOTAL 53 CONT.ON. 33 PAGE NO. 32 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 33 If current consumption test FAIL when UUT in Flight or Sleep mode, it means that the M/B works abnormal, please replace M/B and re-test again. HTC confidential TOTAL 53 CONT.ON. 34 PAGE NO. 33 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 34: Battery Rundown Test Procedure

    USB cable. Check the pop-up message from Microsoft ActiveSync when device is synchronized with PC. Copy the Battery Rundown tool into the device HTC confidential TOTAL 53 CONT.ON. 35 PAGE NO. 34 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 35 Make a folder in the device. XI. Copy into the PowerDetect.exe folder. Battery Rundown-1 Adjust the Backlight brightness into the maximum level on battery power. Battery Rundown-2 HTC confidential TOTAL 53 CONT.ON. 36 PAGE NO. 35 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 36 Disable Turn off backlight if device is not used for in Battery power. Battery Rundown-3 Execute PowerDetect.exe under WinCE Battery Rundown-4 HTC confidential TOTAL 53 CONT.ON. 37 PAGE NO. 36 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 37 After running 1 hour, the test will be finished. Press the Power Button to turn on the power. III. Click ok to quit the program. Battery Rundown-6 HTC confidential TOTAL 53 CONT.ON. 38 PAGE NO. 37 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 38 PowerCap(x). Battery Rundown-7 Tag the log file to check the capacity. Caution: If the capacity is under 80%, please replace with a new battery. HTC confidential TOTAL 53 CONT.ON. 39 PAGE NO. 38 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 39: Chapter 7 - Cosmetic Inspection Criteria

    CHAPTER 7 – COSMETIC INSPECTION CRITERIA This document based on the experience of customer’s requirements is designated as HTC internal quality inspection standard of GENE products for HTC. 7.1 Classes definition of inspective area Class A area => The front side of main unit involve all buttons and LED lens except LCD.

  • Page 40: Main Unit Inspection

    A c c e p t c r i t e r i a L e v e l Stylus assembly protruding, loose, missing, falling Minor 1. Stylus and deformed is not allowed. HTC confidential TOTAL 53 CONT.ON. 41 PAGE NO. 40 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 41: Chapter 8 -Troubleshooting And Repair

    (7) Replace Main Board if necessary. (8) Once the defective part has been identified, verify it again with the defective part whether the symptom could be duplicated. HTC confidential TOTAL 53 CONT.ON. 42 PAGE NO. 41 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 42 (7) Replace Main Board if necessary. (8) Once the defective part has been identified, verify it again with the defective part whether the symptom could be duplicated. HTC confidential TOTAL 53 CONT.ON. 43 PAGE NO. 42 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 43 (6) Try with another Main Board if necessary. (7) Once the defective part has been identified, verify it again with the defective part whether the symptom could be duplicated. HTC confidential TOTAL 53 CONT.ON. 44 PAGE NO. 43 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 44 (6) Once the defective part has been identified, verify it again with the defective part whether the symptom could be duplicated. 8－A．No Sound from Speaker or Distorted sound HTC confidential TOTAL 53 CONT.ON. 45 PAGE NO. 44 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 45 10－A．Bezel, Housing Cosmetic damage (1) Unless it is for Refurbishment, all Bezel, housing replacement due to cosmetic damage shall treat as out of warranty. HTC confidential TOTAL 53 CONT.ON. 46 PAGE NO. 45 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 46: Chapter 9 -Generic Spare Part List

    CHAPTER 9 –GENERIC SPARE PART LIST 9.1 SPL for Repair HTC confidential TOTAL 53 CONT.ON. 47 PAGE NO. 46 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 47: Board Level

    (Talk), SW13 (Left soft key), SW14 (Right soft key), SW15 (End) WBCON_SW1 (RF 75H00248-00M COAXIAL CONNECTOR,RF,WITH SWITCH,SMD,MM8430-2600RA1,MURATA connector) WECON1 (Ext. 75H00276-00P Connector RF,5.8*5.4*3.9,Female,MS-147(06),4pin,HRS Antenna conector) HTC confidential TOTAL 53 CONT.ON. 48 PAGE NO. 47 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 48: Htc Confidential

    SW18 SW17 ACON1 WECON1 PCON1 CON2 CON8 PTC1 CON4 WBCON_SW1 PCON2 PCG1 CON3 SW15 SW12 BANT1 CON11 SW10 SW14 SW16 MIC1 SW13 SW11 HTC confidential TOTAL 53 CONT.ON. 49 PAGE NO. 48 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 49: Fru M/Badditional Parts Location

    9.3 FRU M/B additional parts location 76H01604-00M 77H00193-00 76H01619-00M Description 72H02377-00M EMI Gasket,LCM 72H01689-00M EMI Gasket,MPCB 76H01604-00M Mylar,LCD 77H00193-00M Liquid Damage Indicator 76H01619-00M Rubber,Silicon,MIC HTC confidential TOTAL 53 CONT.ON. 50 PAGE NO. 49 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 50: Appendix

    APPENDIX A. Generic Labeling Plan Agency label HTC P/N: 77H00457-00M Size: 50.7 X 35.83mm The brand name is shown on Bezel. HTC confidential TOTAL 53 CONT.ON. 51 PAGE NO. 50 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 51: Rf Antenna Test Specification

    -104 DCS 1800 Transmitter Test TX Phase RMS Error -104 TX Phase Peak Error -104 TX Frequency Error -104 TX Phase RMS Error -104 HTC confidential TOTAL 53 CONT.ON. 52 PAGE NO. 51 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 52 1 Fast Bit Error Rate -104 2 Fast Bit Error Rate -104 3 Fast Bit Error Rate -104 GSM 850 Transmitter Test TX Phase RMS Error -104 HTC confidential TOTAL 53 CONT.ON. 53 PAGE NO. 52 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 53 TX Phase RMS Error -104 TX Phase Peak Error -104 TX Frequency Error -104 Check TX Power -104 Check TX Power -104 Check TX Power -104 HTC confidential TOTAL 53 CONT.ON. F PAGE NO. 53 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

Table of Contents