Table of Contents
Related Manuals for Honda GXV120
Summary of Contents for Honda GXV120
- Page 3 Honda dealer. are designed to give safe and dependable to instructions. the engine. damage. of GXV120 is based on the latest engine. written permission. part of the engine and words: injury or loss of injury or equipment...
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Page 4: Table Of Contents
CONTENTS 1. SAFETY INSTRUCTIONS 2. COMPONENT IDENTIFICATION 3. BATTERY CONNECTIONS (for electric starter) 4. PRE-OPERATION CHECK ..........’ ..5. -
Page 5: Safety Instructions
To ensure safe operation To prevent fire hazards engine at least 3 ft away operation. Do not place flammable to the engine while Refuel in a well-ventilated flammable and explosive Do not overfill the tank. There should sure that the filler cap is closed If any fuel is spilled, Do not smoke or allow flames where... - Page 6 2. COMPONENT IDENtlFlCATlON GXVI RECOIL STARTER SPAKE PLUG FUEL FILLER CAP .MUFFLER...
- Page 7 GXV160 STARTER GRIP RECOL STARTER SPARK.PLUG FUEL FILLER CAP OIL FILLER CAP FUEL OIL DRAIN PLUG...
- Page 8 3. BATTERY CONNECTIONS Use a 12 volt battery with an ampere-hour Connect the battery positive (3-j cable to the starter solenoid terminal as shown. Connect the battery negative (-1 cable to an engine mounting bolt, or other good engine ground connection. Check the battery cable connections free of corrosion.
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Page 9: Pre-Operation Check
1. ENGINE OIL CAUTION: Engine oil is a major factor Non-detergent oils and vegetable Be sure to check the engine Honda 4-stroke equivalent high-detergent, quality motor oil certified to meet or exceed U.S. automobile turer’s requirements Classification SE or SF. Motor oils classified SF will designation... - Page 10 2. AIR CLEANER Check the air cleaner elements condition. Clean or replace the elements if necessary (page 17). CAUTION: Never run the engine wear will result. PAPER ELEMENT FOAM ELEMENT to be sure they are clean and in good without the air, cleaner.
- Page 11 3. FUEL is designed to use any gasoline that has a pump octane Your engine of 86 number I” tane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.
- Page 12 GASOLINES CONTAINING If you decide to use a gasoline containing alcohol (gasohol), be sure it’s oc- tane rating is at least as high as that recommended two types of “gasohol”: methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing not also contain cosolvents use gasoline containing...
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Page 13: Starting The Engine
5. STARTING THE ENGINE 1. Turn the fuel valve to the ON position. (GXVI (GXVI 2. Move the control lever to the CHOKE position. Do.not use the choke if the engine is warm or the ambient temperature high. CHOKE... - Page 14 With recoil starter: Pull the starter grip lightly until resistance is felt, then pull briskly. CAUTION: Do not allow Return it gently to prevent With electric starter: Turn the engine switch to the START position and hold it there until the engine starts.
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Page 15: Operation
6. OPERATION When the engine warms up, move the control lever from the CHOKE posi- tion to the operating position for the desired engine speed. -
Page 16: Stopping The Engine
7. STOPPING THE ENGINE 1. Move the control lever to the STOP position. 2. Turn the fuel valve to the OFF position. IGXVI IGXVI... -
Page 17: Maintenance
The purpose of the maintenance engine in good operating condition. table below. Shut off the engine engine must be run, make sure the area is well ventilated. tains poisonous carbon CAUTION: Use only genuine replacement parts which engine. Maintenance Schedule Valve clearance Check-Readjust... - Page 18 NOTE: Please dispose of used motor oil in a manner that is compatible with the environment. local service station for reclamation. on the ground. oil (see page 7) and check the oil level. GXV120 0.6 ! (0.63 GXV160 0.65 P (0.69 DRAIN PLUG periods.
- Page 19 2. Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. buretor malfunction, quently when operating the engine in extremely Never use gasoline air cleaner element. A fire or explosion CAUTION: Never run the engine wear will result. 1.
- Page 20 4. Spark plug service Recommended spark plug: CAUTION: Never use a spark plug of incorrect To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1. Remove the spark plug cap,and use a spark plug wrench to remove the plug.
- Page 21 4. Check that the spark plug washer is in good condition spark plug in by hand to prevent cross-threading. 5. After the spark plug is seated, tighten with a spark plug wrench to com- press the washer. NOTE: When installing a new spark plug, tighten plug seats to compress the washer.
- Page 22 5. Spark arrester maintenance If the engine Allow it to cool before 1; Loosen the three 6 mm nuts and remove the muffler protector, tification plate, muffler and gasket. 2. Remove the sparkarrestor wire mesh). SPARK ARRESTER (OPTIONAL PART) GASKET (OPTIONiL PART) 3.
- Page 23 With the engine idling, turn the pilot screw in or out to the setting that produces the highest idle rpm. The correct setting will usually be ap- proximately 3 turns out (GXV120), fully closed position. CAUTION: Do not tighten the pilot screw or seat.
- Page 24 9. TRANSPORTliVGlSiORAGE When transporting position and keep the engine spilled fuel may ignite. Before storing the unit for an extended period; 1. Be sure the storage area is free of excessive humidity 2. Drain the fuel tank and carburetor a. Remove the fuel tube and drain the fuel tank. b.
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Page 25: Troubleshooting
Engine will not start using recoil starter: 1. Is the control lever in the CHOKE position? 2. Is the fuel valve ON? 3. Is there fuel in the fuel tank? 4. Is gasoline reaching the carburetor? To check, loosen the drain screw with the fuel valve on. If any fuel is spilled, spark plug or starting 5. - Page 26 Engine will not start using electric starter: 1. Are the battery cables securely connected and free of corrosion? 2. Is the battery fully charged! 3. If the starter moter operates but the engine will not start, follow the troubleshooting procedures described under recoil start& operation.
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Page 27: Specifications
Dimensions Length x Width x Height Dry weight Engine Engine type Displacement [Bore x Stroke1 Max. output Max. torque Fuel consumption Cooling system Ignition system PTO shaft rotation 11. SPECIFICATIONS GXVI 20A1 375 x 355 x 335 mm (14.8 x 14.0 x 13.2 1 12.1 kg (26.7... - Page 28 Dimensions Power equipment description Length x Width x Height Dry weight Engine Engine type Displacement [Bore x Stroke1 Max. output Max. toraue Fuel consumption Cooling system Ignition system PTO shaft rotation GXV160 GJ03 x 345 x 355 mm (17.1 x 13.6 15.5 kg 134.17 4-stroke,...
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Page 29: High Altitude Operation
’ @High altitude operation At high altitude, the standard carburetor air-fuel mixture will be excessively rich. Performance will decrease, and fuel consumption High altitude performance main fuel jet in the carburetor and readjusting the pilot screw. If you always operate the engine at altitudes higher than 6,000 feet above sea level, have your authorized Honda... -
Page 30: Warranty Service
12. WARRANTY Owner Satisfaction Your satisfaction and goodwill Honda warranty details are explained in the Distributor’s Warranty service is available at any dealership displaying the Honda Power Equipment Engines sign. To locate dealers in your area, look in the yellow pages of your telephone directory under Gasoline Engines, Garden &...