Honda EB2500X Owner's Manual
Honda EB2500X Owner's Manual

Honda EB2500X Owner's Manual

Honda generator owner's manual
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Summary of Contents for Honda EB2500X

  • Page 2 The generator is a potential source of electrical shock if misused. not expose the generator to moisture, rain or snow. Do not let the generator get wet, aqd do not operate it with wet hands. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
  • Page 3 -P do that; please read it carefully. This owner’s manual describes the operation Honda Generator: EB2500X All information in this publication information available Honda Motor Co., Ltd. reserves the right to make changes at any time...
  • Page 4: Table Of Contents

    CONTENTS SAFETY ... Safety Label Locations Safety Information COMPONENT IDENTIFICATION CONTROLS ... Engine Switch ... Recoil Starter ... Fuel Valve ... Choke Lever ... Circuit Breaker ... Ground Terminal Oil Alert System Ground Fault Circuit Interrupter GENERATOR USE ... Connections to a Building’s Ground System Special Requirements...
  • Page 5 TRANSPORTING/STORAGE ...........*... 39 TROUBLESHOOTING .
  • Page 6: Safety

    SAFETY SAFETY LABEL LOCATION These labels warn you of potential injury. Read them carefully. If a label comes off or becomes Generator dealer for a replacement. WARN,.,, USING THE GWER4lUN IN DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS \ CARBON MONOXIDE.
  • Page 7 )2500x HONDA MOTOR CO.,LTD. MADE IN JAPAN BE S WITH RE BEFORE FOR DE- SEE THE OCCUPANT’STEST RECORD...
  • Page 8: Safety Information

    SAFETY INFORMATION Honda generators are designed operated according to instructions. manual before operating accidents by being familiar observing safe operating Operator Responsibility Know how to stop the generator Understand the use of all generator and connections. Be sure that anyone instruction.
  • Page 9 Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials. -Keep the generator and other equipment - Do not enclose the generator - Keep flammable The muffler becomes very hot during operation a while after stopping while it is hot.
  • Page 10: Component Identification

    COMPONENT IDENTIFICATION ENGINE SWITCH RECOIL STARTER GRIP OIL DRAIN PLUG ENGINE SERIAL NUMBER...
  • Page 11 FUEL TANK CAP Record the engine and frame serial numbers for your future reference. Refer to these serial numbers technical or warranty Frame serial number: Engine serial number: FUEL METER when ordering inquiries (see page45 ). PLUG parts, and when making...
  • Page 12: Controls

    Engine Switch To start and stop the engine. Key position: OFF: To Stop the engine. To run the engine. Recoil Starter To start the engine, then pull briskly. Do not allow the starter Return it gently to prevent I I I ENGINE SWITCH pull the starter grip lightly g’rip to snap back against...
  • Page 13: Fuel Valve

    Fuel Valve The fuel valve is located between the fuel tank and carburetor. the valve lever is in the ON position, fuel tank to the carburetor. position after stopping Choke Lever The choke is used to provide an enriched fuel mixture when starting cold engine.
  • Page 14: Circuit Breaker

    Circuit Breaker The circuit breaker will automatically circuit or a significant circuit breaker is switched is working properly and does not exceed the rated load capacity of the circuit before switching The circuit breaker may be used to switch the generator Off.
  • Page 15: Oil Alert System

    Oil Alert System The Oil Alert system is designed an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall automatically stop the engine (the engine switch will remain in the ON position). If the engine stops and will not restart, check the engine oil level (see page 21 ) before troubleshooting OIL FILLER HOLE to prevent engine damage caused by...
  • Page 16: Ground Fault Circuit Interrupter (Gfci) Receptacle

    Ground Fault Circuit Interrupter Using the generator from electric shock. Keep the generator The 20-ampere, 120-volt duplex buttons is protected protection against the hazards of ground ground fault current is the current which would flow through who is using an appliance is in contact with an electrical floor, or earth.
  • Page 17 INSPECTION Perform the tests below Record your test on the GFCI test card provided Before each use: If the generator is stored outdoors, the GFCI receptacle inspection. Monthly: Under normal operating 1. Unplug all appliances 2. Start the engine. 3. Turn the circuit breaker ON. 4.
  • Page 18 5. Press the RESET BUTTON -The RESET BUTTON should be flush with the base. -If the RESET BUTTON is not flush with the TEST BUTTON, contact an authorized Honda generator 6. When the RESET BUTTON extends during operation: -Unplug all appliances -Press the RESET BUTTON: IF THE GFCI CANNOT BE RESET: The GFCI is faulty.
  • Page 19: Generator Use

    Connections to a Building’s Connections for standby be made by a qualified generator power from applicable laws and electrical Improper connections electrical current from the generator Such backfeed may electrocute who contact the lines during company or a qualified Improper connections electrical current...
  • Page 20: Ac Applications

    AC Applications Before connecting an appliance Make sure that it is in good working power cords can create a potential If an appliance begins to operate abnormally, stops suddenly, turn it off immediately. and determine whether load capacity of the generator Make sure that the electrical exceed that of the generator.
  • Page 21: Ac Operation

    AC Operation 1. Start the engine (see page 25 1. 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Most motorized appliances more than their rated wattage startup. Do not exceed the current overloaded circuit causes the AC circuit breaker or circuit protector switch OFF, reduce the electrical and then reset the circuit breaker.
  • Page 22: High Altitude Operation

    High Altitude Operation At high altitude, the standard rich. Performance will decrease, and fuel consumption very rich mixture will also foul the spark plug and cause hard starting. High altitude performance to the carburetor. If you always operate your engine at altitudes 1,800 meters (6,000 feet), have your dealer perform modification.
  • Page 23: Pre-Operation Check

    Engine Oil pi6E-j Engine oil is a major factor affecting life. Non-detergent and are not recommended. Check level EACH USE with the generator a level surface and the engine stopped. 4-stroke motor meets or exceeds ments for API service cation SF or SG.
  • Page 24: Fuel Recommendation

    Fuel Recommendation 1. Check the fuel level gauge. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder the fuel strainer. Gasoline is extremely conditions. Refuel in a well-ventilated smoke or allow flames or sparks in the area where the engine refueled or where gasoline Do not overfill the fuel tank (there should...
  • Page 25 Occasionally you may hear light “spark knock” or “pinging” rapping noise) while operating concern. If spark knock or pin ing occurs at a steady engine normal load, change % rands of gasoline. persists, see an authorized Running the engine with persistent engine damage.
  • Page 26 Oxygenated Fuels Some conventional ether compound. These oxygenated fuels. To meet clean air standards, United States and Canada emissions. If you use an oxygenated minimum octane rating requirement. Before using an oxygenated Some states/provinces pump. The following are the EPA approved (ethyl or grain alcohol) ETHANOL- You may use...
  • Page 27: Starting The Engine/Stopping The Engine

    STARTING THE ENGINE/STOPPING Starting the engine 1. Make sure that the AC circuit generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3. Turn the choke lever to the CLOSE position. 4.
  • Page 28: Maintenance

    MAINTENANCE The Importance of Maintenance Good maintenance operation. It will also help reduce air pollution. Improper maintenance, operation, can cause a malfunction or killed. Always follow the inspection schedules in this owner’s To help you properly include a maintenance simple maintenance tasks that are more by professionals and are normally...
  • Page 29: Maintenance Safety

    Maintenance Safety Some of the most important cannot warn of every performing maintenance. should perform a given task. Failure to properly follow can cause you to be seriously Always follow the procedures Safety precautions Make sure the engine repairs. This will eliminate -Carbon monoxide Be sure there is adequate...
  • Page 30: Emission Control System

    Emission Control System Source of Emissions combustion process nitrogen, and hydrocarbons. nitrogen is very important react to form photochemical monoxide does not react in the same way, but it is toxic. Honda utilizes lean carburetor emissions of carbon hydrocarbons. The U.S. and California EPA and California written...
  • Page 31 Problems That May Affect Emissions If you are aware of any of the following inspected and repaired by your servicing Hard starting or stalling after starting. Rough idle. Misfiring or backfiring Afterburning (backfiring). Black exhaust smoke or high fuel consumption. symptoms, dealer.
  • Page 32 Replacement Parts The emission control built, and certified regulations. recommend whenever have re.placement parts are manufactured original parts, so you can be confident of replacement parts that are not of the original may impair the effectiveness A manufacturer of an aftermarket part will manufacturer...
  • Page 33: Maintenance Schedule

    Maintenance Schedule at every indicated g hour interval,whichever NOTE: Emission related items. (1)Service more frequently (2)These items should be serviced owner has the proper Manual. (3)For professional maintenance intervals. (4)Check the GFCI before otherwise, test the GFCI monthly (5)Once each month. month when used in dusty areas.
  • Page 34: Engine Oil Change

    Engine Oil Change Drain the oil while the engine draining. I. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. 2. Reinstall the drain securely. 3. Refill with the recommended level. Oil capacity: 0.6 II (0.6 US qt ,0.5 Imp qt) OIL DRAIN PLUG Used motor oil may cause skin cancer if repeatedly...
  • Page 35: Air Cleaner Service

    Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor. carburetor malfunction, frequently when operating Using gasoline or flammable cause a fire or explosion. solvent. Never run the generator will result. 1. Unsnap the air cleaner cover clips, remove the air cleaner cover, and remove the element.
  • Page 36: Fuel Sediment Cup Cleaning

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. time, the sediment cup should be cleaned. 1. Turn the fuel valve to OFF. Remove the sediment 2.Clean the sediment point solvent.
  • Page 37: Spark Plug Service

    In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: To ensure proper engine operation, gapped and free of deposits. If the engine has been running, not to touch the muffler. 1.
  • Page 38 6.Check that the spark plug washer the spark plug in by hand to prevent cross-threading. 7.After the spark plug is seated, tighten compress the washer. installing a new spark plug, tighten seats to compress tighten l/8 - l/4 turn after the spark plug seats to compress washer.
  • Page 39: Spark Arrester Maintenance

    Spark Arrester Maintenance If the generator has been running, to cool before proceeding. The spark arrester must be serviced efficiency. 1. Remove the five 6 mm bolts to remove the muffler protector. 2. Remove the two 8 mm bolts at the exhaust the muffler stay.
  • Page 40 3. Use a brush to remove carbon deposits from the spark arrester screen. Inspect the spark arrester screen for holes or tears. Replace if neces- sary. 4. Check the exhaust pipe gasket and replace if damaged. Reinstall the muffler and the protector.
  • Page 41: Transporting/Storage

    When transporting the generator, valve OFF. Keep the generator or spilled fuel may ignite. Contact with a hot engine or exhaust system can cause serious burns or fires. Let the engine generator. Take care not to drop or strike the generator place heavy objects on the generator.
  • Page 42 1.Drain the carburetor gasoline into a suitable container. Gasoline is extremely conditions. Perform this task in a well-ventilated stopped. Do not smoke or allow flames or sparks in the area during this procedure. DRAIN 2.Change the engine oil (Page 32). 3.Remove the spark plug, and pour about engine oil into the cylinder.
  • Page 43: Troubleshooting

    When the engine will not start: Is there fuel in the tank? Is there enough in the engine? Is there a spark from spark plug? Be sure there is no spilled fuel around spark plug. Spilled fuel may ignite. Is the fuel reaching the carburetor? If the engine still...
  • Page 44 No electricity at the AC receptacles: Is the AC circuit breaker Is the GFCI in the reset position? Check the electrical piance or equipment any defects. NO ~ Turn the AC circuit NO DEFECTS Take m authorized dealer. breaker generator Honda generator...
  • Page 45: Wiring Diagram

    WIRING DIAGRAM I AC RECEPTACLES-- GENERATOR BLOCK...
  • Page 46: Specifications

    ITEM Spark plug gap Valve clearance Other specifications NOTE: Specifications change without notice. EB2500X code EZCP 505 mm (19.9 in) 420 mm (16.5 in) 420 mm (16.5 in) 44.5 kg (98.1 Ibs) GXIGOKI 4-stroke, overhead valve, single cylinder 163 cm3 (9.9 cu-in) 168 X 45 mm (2.7 X 1.8 in)]...
  • Page 47: Warranty Service Information

    Honda power equipment professionals. They should have. If you encounter your satisfaction, please discuss it with the dealership’s The Service Manager problems are solved in this way. If you are dissatisfied management, contact Relations Office. You can write to: American Honda Motor Co., Inc.
  • Page 48: Index

    INDEX IDENTIFICATION COMPONENT CONTROLS ... Choke Lever ... Circuit Breaker ... Engine Switch ... Fuel Valve ... Ground Fault Circuit Interrupter Ground Terminal Oil Alert System Recoil Starter ... GENERATOR USE ... AC Applications AC Operation to a Building’s Connections Ground System Special Requirements MAINTENANCE...
  • Page 49 MEMO...
  • Page 50 MEMO...

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