Related Manuals for Honda EB5000i
Summary of Contents for Honda EB5000i
- Page 1 Owner s Manual GENERA TOR EB5000i EB7000i 2004 Honda M otor Co., Ltd. S ee page 77 for ins tructions -A ll R ights R es erved on as s em bling your generator.
- Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
- Page 3 When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
- Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
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Page 5: Table Of Contents
CONTENTS GENERATOR SAFETY ................IMPORTANT SAFETY INFORMATION ..........Operator Responsibility ..............Carbon Monoxide Hazards ..............Electric Shock Hazards ............... Fire and Burn Hazards ................ Refuel With Care ................. SAFETY LABEL LOCATIONS ..............CONTROLS & FEATURES ................ COMPONENT & CONTROL LOCATIONS ........... - Page 6 CONTENTS OPERATION ....................SAFE OPERATING PRECAUTIONS ............. STARTING THE ENGINE ..............STOPPING THE ENGINE ..............GFCI OPERATION ................. AC OPERATION ..................AC Applications ................. AC Receptacle Selection ..............ECOTHROTTLE SYSTEM ..............STAND BY POWER ................Connections to a Building’s Electrical System .......
- Page 7 Oxygenated Fuels ................Emission Control System Information ..........Air Index ..................... Specifications ..................Wiring Diagram ................. CONSUMER INFORMATION ............... Honda Publications ................Customer Service Information ............ASSEMBLY ....................SAFETY ....................The Importance of Proper Assembly ..........Important Safety Precautions ............
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Page 8: Generator Safety
GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instructions in this manual and on the generator. -
Page 9: Electric Shock Hazards
GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. -
Page 10: Refuel With Care
GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. -
Page 11: Safety Label Locations
GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. -
Page 12: Controls & Features
CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls. OIL ALERT i-MONITOR GFCI TEST AC CIRCUIT PROTECTORS INDICATOR BUTTON BUTTON GFCI RESET OVERLOAD BUTTON INDICATOR OUTPUT INDICATOR i-MONITOR RECEPTACLES... - Page 13 CONTROL & FEATURES HANGER FUEL GAUGE SPARK PLUG INSPECTION COVER FUEL TANK CAP HANDLE CHOKE LEVER WHEEL STAND AIR CLEANER STARTER GRIP GROUND TERMINAL MUFFLER OIL DRAIN PLUG OIL FILLER CAP/DIPSTICK...
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Page 14: Controls
CONTROL & FEATURES CONTROLS Fuel Valve Lever The fuel valve lever is located on the control panel. The fuel valve must be in the ON position for the engine to run. After stopping the engine, turn FUEL VALVE LEVER the fuel valve to the OFF position. Engine Switch The engine switch controls the ignition system. -
Page 15: Recoil Starter
CONTROL & FEATURES Recoil Starter STARTER GRIP Pulling the starter grip operates the recoil starter to crank the engine for starting. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. Do not let the starter rope rub against the generator body or the rope will wear out... -
Page 16: Voltage Selector Switch
CONTROL & FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce ‘‘120 V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4- prong receptacle, the switch must be in the ‘‘120/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’... -
Page 17: Ac Circuit Breaker
CONTROL & FEATURES AC Circuit Breaker The AC circuit breaker will automatically switch OFF if there is a short circuit or a significant overload at the receptacles, or if the ground fault circuit interrupter (GFCI) detects a ground fault current. The AC circuit breaker may be used to switch the generator power ON or OFF. -
Page 18: Ground Fault Circuit Interrupter(Gfci)
CONTROL & FEATURES Ground Fault Circuit Interrupter (GFCI) All receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault current. The GFCI has a TEST and RESET button and is connected to the AC circuit breaker. -
Page 19: Folding Handle
CONTROL & FEATURES Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on extended handle. To Extend Handle Lift handle upward. Lock levers will lock and secure handle into place. To Fold Handle Press both handle lock levers downward. -
Page 20: Features
CONTROL & FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator. -
Page 21: Output Indicator
CONTROL & FEATURES Output Indicator The output indicator (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. OUTPUT INDICATOR (GREEN) Overload Indicator If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the overload indicator (red) will go ON. -
Page 22: Oil Alert Indicator
CONTROL & FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator comes on and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). -
Page 23: I-Monitor Tm
CONTROL & FEATURES i-Monitor The i-Monitor is a user interface that allows the operator to view (when the generator is running) total operating time in hours, generator output, engine RPM and error messages. The different display modes are selected by pressing the i-Monitor button. i-Monitor at Start Up During start up, the i-Monitor display and all three indicators will simultaneously blink once. - Page 24 CONTROL & FEATURES i-Monitor Display Mode 2 Power Output This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only.
- Page 25 CONTROL & FEATURES i-Monitor System Error Messages If the generator has a system malfunction, it will show an error message on the i-Monitor display. If an error message displays, contact an authorized Honda generator dealer. OVERLOAD INDICATOR ERROR MESSAGE (Example:E-01)
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Page 26: Fuel Gauge
CONTROL & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. -
Page 27: Before Operation
BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it. -
Page 28: Check The Engine
BEFORE OPERATION Check the Engine Check the oil level (see page ). A low oil level will cause the Oil Alert system to shut down the engine. Check the air filter (see page ). A dirty air filter will restrict air flow to the carburetor, reducing engine and generator performance. -
Page 29: Operation
OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION . For your safety, avoid starting or operating the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death. -
Page 30: Starting The Engine
OPERATION STARTING THE ENGINE Refer to Safe Operating Precautions on page Make sure that the AC circuit AC CIRCUIT BREAKER breaker is in the OFF position. The generator may be hard to start if a load is connected. Set the Voltage Selector Switch VOLTAGE SELECTOR SWITCH to match the voltage requirements for the... - Page 31 OPERATION Make sure the EcoThrottle switch is in the OFF position, or more time will be required for warm up. ECOTHROTTLE SWITCH Turn the engine switch to the ON position. ENGINE SWITCH Pull the starter grip lightly until resistance is felt, then pull briskly.
- Page 32 OPERATION If the choke lever was turned to CHOKE LEVER the CLOSED position to start the engine, gradually turn it to the OPEN position as the engine warms up. If you wish to use the EcoThrottle system, turn the EcoThrottle switch to the ON position after the engine has warmed up for 2 or 3 minutes.
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Page 33: Stopping The Engine
OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. Switch the AC circuit breaker to the OFF position. AC CIRCUIT BREAKER Turn the engine switch to the OFF position. -
Page 34: Gfci Operation
Press the GFCI TEST button. The RESET button should extend, and the AC circuit breaker should switch to the OFF position. If the GFCI and AC circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair. GFCI TEST BUTTON GFCI RESET BUTTON... - Page 35 ON position. The AC circuit breaker will not remain in the ON position if the RESET button is extended. If the GFCI and AC circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair. GFCI RESET BUTTON AC CIRCUIT BREAKER...
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Page 36: Ac Operation
OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance, or if the rated load capacity of the generator has been exceeded. Substantial overloading that continuously lights the overload indicator (red) may damage the generator. - Page 37 When an electric motor is started, the overload indicator (red) may come on. This is normal if the overload indicator (red) goes off after about five seconds. If the overload indicator (red) stays on, consult an authorized Honda generator dealer.
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Page 38: Ac Applications
OFF, but will shorten the service life of the generator. Limit operation requiring maximum power to 30 minutes. Maximum power is: EB5000i: 5,000 VA EB7000i: 6,500 VA For continuous operation (longer than 30 minutes), do not exceed the rated power. -
Page 39: Ac Receptacle Selection
The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator when the 120/ 240 V locking plug receptacle is used for 120 V. The total rated ampere draw is: EB5000i: 37.5 A EB7000i: 45.8 A... - Page 40 OPERATION Example: EB5000i Receptacle 1 has a 15A load connected to it. Receptacle 3 has a 10A load connected to it. Both receptacles are powered by main power circuit I. The equation tells us that the total power draw on circuit I is 25A.
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Page 41: Ecothrottle System
OPERATION ECOTHROTTLE SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned OFF or disconnected. When appliances are turned ON or reconnected, the engine returns to the proper speed to power the electrical load. In the OFF position, the EcoThrottle system does not operate. -
Page 42: Stand By Power
Check local regulations for proper registration and use procedures. System Ground Honda EB5000i/EB7000i generators have a system ground that connects generator frame components to the ground terminals at the AC output receptacles. The system ground is connected to the AC... -
Page 43: Special Requirements
OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies. -
Page 44: Servicing Your Generator
Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If... -
Page 45: Maintenance Safety
SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be... -
Page 46: Maintenance Schedule
Service more frequently when used in dusty areas. These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures. For commercial use, log hours of operation to determine proper maintenance intervals. -
Page 47: Refueling
SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel level gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 48: Fuel Recommendations
If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. If spark knock or pinging persists, see a Honda servicing dealer. Running the engine with persistent spark knock or pinging can cause engine damage. -
Page 49: Engine Oil Level Check
SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. -
Page 50: Engine Oil Change
SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Place a suitable container below the engine to catch the used oil, then remove the oil filler cap/dipstick, drain plug and sealing washer. Allow the used oil to drain completely, then reinstall the drain plug and sealing washer. -
Page 51: Engine Oil Recommendations
SAE Viscosity Grades AMBIENT TEMPERATURE The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends that you use API SERVICE category SJ oil. -
Page 52: Air Cleaner Service
SERVICING YOUR GENERATOR AIR CLEANER SERVICE Loosen the cover screws and remove the air cleaner cover. FOAM AIR FILTER AIR CLEANER COVER COVER SCREW Remove the foam air filter from the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If the foam air filter is dirty, clean it as described on page Replace the foam air filter if it is damaged. -
Page 53: Foam Air Filter Cleaning
SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule. -
Page 54: Sediment Cup Cleaning
SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING Turn the fuel valve lever to the OFF position. FUEL VALVE LEVER Remove the sediment cup by turning it counterclockwise. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. -
Page 55: Spark Plug Service
SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) W16EPR-U (DENSO) Incorrect spark plugs can cause engine damage. Loosen the cover screw and remove the spark plug inspection cover. SPARK PLUG INSPECTION COVER COVER SCREW Disconnect the spark plug cap, and remove any dirt from around the spark plug area. - Page 56 SERVICING YOUR GENERATOR Inspect the spark plug. Replace it if the electrodes are worn or if 0.028 0.031 in (0.70 0.80 mm) the insulator is cracked, chipped or fouled. Measure the spark plug SEALING WASHER electrode gap with a wire-type feeler gauge.
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Page 57: Spark Arrester Service
SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the two 8 mm flange bolts, and remove the rear bar. - Page 58 SERVICING YOUR GENERATOR Remove the three 6 mm flange bolts, and remove the exhaust tail pipe and the spark arrester. 6 mm FLANGE BOLTS EXHAUST TAIL PIPE SPARK ARRESTER 6 mm FLANGE BOLT Use a brush to remove carbon deposits from the spark arrester screen.
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Page 59: Storage
STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again. - Page 60 STORAGE Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.
- Page 61 STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. DRAIN SCREW Place a suitable gasoline container below the carburetor drain hose.
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Page 62: Engine Oil
STORAGE Engine Oil Change the engine oil (see page Remove the spark plug (see page Pour a tablespoon (5 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. -
Page 63: Storage Precautions
STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated. -
Page 64: Transporting
TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage. -
Page 65: Taking Care Of Unexpected Problems
Spark plug wet Dry and reinstall with fuel (flooded spark plug. engine). Take generator to Fuel filter Replace or repair an authorized restricted, faulty components as necessary. Honda servicing carburetor dealer, or refer to malfunction, shop manual. ignition malfunction, valves stuck, etc. - Page 66 (p. 45). or refueled with bad gasoline. Take generator to Fuel filter Replace or repair an authorized restricted, faulty components Honda servicing carburetor as necessary. dealer, or refer to malfunction, shop manual. ignition malfunction, valves stuck, etc.
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Page 67: Generator Problems
AC power Stop and restart source. the engine. Take generator Faulty generator. Replace or repair to an authorized faulty components Honda servicing as necessary. dealer, or refer to shop manual. -
Page 68: Technical & Consumer Information
TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number in the space below. You will need this serial number when ordering parts, and when making technical or warranty inquiries. Frame serial number: Date purchased:... -
Page 69: Carburetor Modification For High Altitude Operation
High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your authorized Honda servicing dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life. -
Page 70: Oxygenated Fuels
TECHNICAL & CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. -
Page 71: Emission Control System Information
Carbon monoxide does not react in the same way, but it is toxic. Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. - Page 72 Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done.
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Page 73: Air Index
TECHNICAL & CONSUMER INFORMATION Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines. -
Page 74: Specifications
TECHNICAL & CONSUMER INFORMATION Specifications EB5000i Dimensions Model (Type) EB5000i Power product description code EALJ Length 31.9 in (810 mm) [Handle in up position] 45.5 in (1,155 mm) Width 26.4 in (670 mm) Height 30.7 in (780 mm) Dry weight... -
Page 75: Specifications
Refer to page: 53 Valve clearance (cold) IN: 0.15 0.02 mm See your authorized EX: 0.20 0.02 mm Honda dealer Other specifications No other adjustments needed. Specifications may vary according to the types, and are subject to change without notice. -
Page 76: Wiring Diagram
TECHNICAL & CONSUMER INFORMATION... -
Page 77: Consumer Information
Honda Publications These publications will give you additional information for maintaining and repairing your generator. You may order them from your Honda generator dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. -
Page 78: Customer Service Information
TECHNICAL & CONSUMER INFORMATION Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. -
Page 79: Assembly
ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator. -
Page 80: Important Safety Precautions
ASSEMBLY Important Safety Precautions Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially careful of the following: Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely. -
Page 81: Assembly
ASSEMBLY ASSEMBLY Unpacking Remove the generator and loose parts box from the carton. Compare the loose parts with the inventory list below. Tools Required: 14 mm wrench (2), pliers (not included) Loose Parts Check all loose parts against the following list. Contact your dealer if any of the loose parts shown below are not included with your generator. -
Page 82: Wheel Kit Installation
ASSEMBLY Wheel Kit Installation Do not operate the generator without the wheel kit installed. The wheel kit provides an air space between the ground and the generator air intake. If the wheel kit is not installed, it may be possible for dirt and debris to be drawn into the generator air intake causing possible generator damage. -
Page 83: Handle Installation
ASSEMBLY Handle Installation Install the handle assembly on the generator upper frame using the 12 mm washers, spring washers and handle holder bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) HANDLE HOLDER BOLT (2) SPRING WASHER (2) 12 mm WASHER (2) HANDLE ASSEMBLY Operation must be checked after attaching a handle. -
Page 84: Rear Bar Installation
ASSEMBLY Rear Bar Installation Install the rear bar on the generator frame using the two 8 45 mm flange bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) 8 45mm FLANGE BOLT (2) REAR BAR... -
Page 85: Hanger Kit Installation
ASSEMBLY Hanger Kit Installation Position the hanger at the generator’s balance point as shown below. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger and tighten securely. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) HANGER BRACKET (2) HANGER 8 16 mm FLANGE BOLT (4) -
Page 86: Engine Oil
ASSEMBLY Engine Oil SAE Viscosity Grades The generator is shipped WITHOUT OIL in the engine. Place the generator on a level surface. Add enough of the recommended oil to bring the oil level to the top of the oil filler neck. AMBIENT TEMPERATURE Use a 4-stroke motor oil that meets the requirements for... -
Page 87: Before Operation
ASSEMBLY BEFORE OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: GENERATOR SAFETY (page CONTROLS & FEATURES (page OPERATION (page STARTING THE ENGINE (page STOPPING THE ENGINE (page... -
Page 88: Index
INDEX AC Applications ..................36 AC Circuit Breaker ................15 AC Circuit Protectors ................14 AC OPERATION ..................34 AC Receptacle Selection ..............37 AIR CLEANER SERVICE ............... 50 Air Index ....................71 ARE YOU READY TO GET STARTED? .......... - Page 89 Ground Fault Circuit Interrupter (GFCI) ..........16 Ground Terminal ................. . 18 Handle Installation ................81 Hanger Kit Installation ................ . 83 Honda Publications ................75 i-Monitor ................... . 21 IMPORTANT SAFETY INFORMATION ..........Important Safety Precautions ............. 78 INDEX ....................
- Page 90 INDEX Maintenance Cover ................26 MAINTENANCE SAFETY ..............43 MAINTENANCE SCHEDULE .............. . 44 Oil Alert Indicator Light ..............20 OPERATION ..................27 Operator Responsibility ............... Output Indicator .................. . 19 Overload Indicator ................19 Oxygenated Fuels ................
- Page 91 INDEX SAFE OPERATING PRECAUTIONS ........... . 27 SAFETY ....................77 SAFETY LABEL LOCATIONS ..............Safety Precautions ................43 SEDIMENT CUP CLEANING ..............52 Serial Number Location ..............66 SERVICING YOUR GENERATOR ............42 SPARK ARRESTER SERVICE ..............
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Page 95: Quick Reference Information
QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher Spark Plug Type NGK: BPR5ES DENSO: W16EPR-U Electrode Gap 0.028 0.031 in (0.70 0.80 mm) Maintenance Before each use Check engine oil level. Check air filter. First 20 hours Change engine oil. - Page 96 500.2004.10 31Z12601 E M 3 00X 31-Z12-6000 Printed in J apan...