Generator - Westerbeke 8.0KW-60Hz Service Manual

STARTER MOTOR
CONIIECTI~R OFF
3. Holdingt£st
With a battery connected to the solenoid ter-
minal S (+) and to the starter body, manually pull out the
pinion fuIly_
The
pinion must remain at that position even
""hen released from holding with your hand.
HOLD. TEST
~CIINNECTOR
OFF
STABlER DISASSEMBLY
L Disconnect the wire from the solenoid terminal M (-).
2. Loosen the two screws fastening the solenoid. Remove
the solenoid assembly.
3_ Remove the two long through bolts and two screws
fastening the brush holder. Remove the rear bracket.
4_ With the brushes pulled away from the armature,
remove the yoke and brush holder assembly. Then pull
the armature oul
5_ Remove the cover, pry the snap ring out, and remove the
washer.
6.
Unscrew the bolts and. remove the center bracket. At the
same time, the washers for the pinion shaft end play
adjustment will come off.
PINION
STARTER
II010R
INSPECT
WEAR
&
CHIP,PING.
SNAP
AI." __
-jli).~;.v
LEVER SPRING
4. RetIJm test:.
With a battery connected to the solenoid ter-
oonal M (-) and to the starter body, manually pull out the
pinion fully. The pinion must return to its original position
when released from holding by hand.
RETURN TEST
7. Pull out the reduction gear lever and lever spring from the
front bracket.
S. On the pinion side, pry the snap ring out, and pull out the
pinion and pinion shaft.
9. At each end of the armature, remove the ball bearing with
a bearing puller. It is impossible to replace the ball bearing
press-fitted in the front brackel If that bearing has worn
off, replace the front bracket assembly.
TERMINAL
l
I
SHIMS
BRUSHES --"'11!l
I
.--J
ARMATURE~~
_.'
NOTE:
Inspect, clean
and
replace
if
necessary brush, commuter,
solenoid, armalUre, etc. See the
following pages.
Engine.
&
Generator.
51