Btgenerator - Westerbeke BTD 8.0 KW 60Hz Operator's Manual

BT GENERATOR
This generator is a brushless self-excited generator, which requires only the driving force of the engine to
produce AC output. The copper and laminated iron in the exciter stator are responsible for the self-
exciting feature of this generator. The magnetic field produced causes an AC voltage to be induced into
the related exciter rotor windings during rotation. Diodes located in the exciter rotor rectify this voltage
to DC and supply it to the windings of the rotating field. This creates an electromagnetic field which
rotates through the windings of the main stator, inducing AC voltage which is supplied to a load. A
transformer is connected in parallel to the AC output of the main stator. An AC voltage is produced in
the auxiliary windings of the transformer and main stator and is, in tum, supplied to a full-wave bridge
rectifier. The rectifier produces a DC voltage to further excite the exciter stator windings, enabling the
generator to produce a rated AC output.
An optional solid-state voltage regulator is available to work in tandem with the transformer regulator to
produce a more stable AC output.
No-Load Adjustment
Voltage adjustment is made with the compound transformer governing generator regulation.
1. The seletor switch must be in the COMP position.
2. Operate the generator and apply a moderate load momentarily; then remove the load. Note the voltage
output from the generator's l20-Volt leg(s) (220 Volts at 50 Hertz). The no-load voltage should be
between 118 - 128 Volts at 61.5 - 62 Hertz (218 - 228 Volts at 51.5 - 52 Hertz).
NOTE: The no-load voltage should be adjusted to the voltage produced by the
generator when : the generator is started, a momentary load is applied to excite the
transformer, and then removed. The voltage produced by the generator alier this
momentary load is removed is the no-load Voltage.
3. To raise or lower the voltage, non-conductive shims of varying thickness are inserted or removed from
under the laminated steel bar that is situated on top of the compound transformer. The material used for
shimming should not soften at temperatures in the 176 0 F
(80
0 C) range. A small reduction in no-load
voltage
(I
to 3 volts) sometimes can be accomplished by gently tapping the top of the laminated steel bar
to reduce the air gap between the existing shims and the transformer core.
II
CAUTION
II
Under no circumstances attempt to increase the no-load voltage by increasing the gap
between the laminated steel bar and the transformer core without the use of shims.
Magnetic forces created within the transformer during the generator's operation may
close the air gap and reduce the no-load voltage output.
4. To remove the laminated steel bar, remove the two upper securing bolts from the compound
transformer and lift the bar from the transformer. The addition of shim thickness will raise the no-load
voltage and conversely, the removal of the shim thickness will lower the no-load voltage.
Varying shim thickness by .001 inch (0.025 mm) will change the no-load voltage by 4 to 6 Volts.
WESTERBEKE GENERATORS
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