Assembly - Healthrider H500i User Manual

2 1/2" Bolt (37)–2

ASSEMBLY

To hire an authorized service technician to assemble the treadmill, call 1-800-445-2480. Assembly requires
two persons. Set the treadmill in a cleared area and remove all packing materials. Do not dispose of the packing
materials until assembly is completed. Note: The underside of the treadmill walking belt is coated with high-perfor-
mance lubricant. During shipping, a small amount of lubricant may be transferred to the top of the walking belt or
the shipping carton. This is a normal condition and does not affect treadmill performance. If there is lubricant on
top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires the included hex key
least 6 in. (15 cm) long and wire cutters
Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST near the end of the manual. The number after the parentheses
(84)–2
Extension Leg Bolt (96)–4
shows the quantity needed for assembly. Note: If a part is not in the parts bag, check to see if it is preat-
tached to one of the parts to be assembled. Extra hardware may be included. To avoid damaging plastic
parts, do not use power tools for assembly.
Ground Screw
(33)–1
Front Endcap
Screw (14)–2
1" Tek Screw (83)–2
1. Make sure that the power cord is unplugged.
With the help of a second person, carefully tip
the treadmill onto its left side as shown. Partially
fold the Frame (58) so the treadmill is more sta-
ble. Do not fully fold the Frame until the
treadmill is completely assembled.
Insert an Extension Leg (89) into the base of the
Uprights (84). Hold an Extension Leg Nut (67) in
the bottom of the Extension Leg, and thread a
2.25" Extension Leg Bolt (92) with a Star
Washer (8) into the top of the Extension Leg.
Next, thread a 2.5" Extension Leg Bolt (65) with a
Star Washer (8) into the bottom of the Extension
Leg. Firmly tighten the Extension Leg Bolts.
Slide a Front Endcap (44) onto the base of the
Upright (84). Finger tighten a Front Endcap
Screw (14) into the Front Endcap and the base.
Do not fully tighten the Screw yet.
3 1/2" Bolt (45)–4
and your own Phillips screwdriver
Screw (3)–11
Star Washer (8)–8
Extension Leg Nut (67)–2
Star Washer
(106)–4
Wheel Nut (32)–2
.
Wheel Nut (13)–2
2.25" Extension Leg Bolt (92)–2
2.5" Extension Leg Bolt (65)–2
Handrail Bolt (64)–4
1
84
92
8
58
6
Washer (38)–4
Handrail Bolt (64)–4
with a shaft at
Extension Leg Bolt (96)–4
14
8
67
89
65
44