Hayter Double 3 533A Owner's Handbook Manual

Hayter mowers double 3 owner's handbook

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Double 3
CODE
533A
OWNER'S HANDBOOK
(English Version)
FROM SERIAL NO: 533A001001
HANDBOOK: 533018 (Rev.0.)
Issue : Sept 2002

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Summary of Contents for Hayter Double 3 533A

  • Page 1 Double 3 CODE 533A OWNER’S HANDBOOK (English Version) FROM SERIAL NO: 533A001001 HANDBOOK: 533018 (Rev.0.) Issue : Sept 2002...
  • Page 2: Specifications

    MAIN FEATURES /SPECIFICATIONS Main Features Spark Plug Lead Primer Button Air Cleaner Cover Engine Cover Fuel Cap Oil Filler Cap & Dipstick Rear Dicharge - Chute Rear Door Handle Engine Start Grip 10. Ground Speed Lever 11. Ground Drive Clutch Lever 12.
  • Page 3: Table Of Contents

    1.1 Main Features/Specifications 1.2 Contents 1.3 Introduction 1.4 Warranty 1.5 - 1.8 Safety Precautions 1.8 Safety Symbols 1.8 Decal Symbols 1.9 Assembling the Mower - Delivery Checklist - Handlebar - Adjust Handlebar Height - Grassbag Attachment 1.10 Before Starting the Mower 1.10 - Prevent Engine Damage 1.10...
  • Page 4: Introduction

    Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury. Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions. Correct operation and maintenance will ensure a long and satisfactory service life.
  • Page 5: Warranty

    LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of the engines furnish their own warranty and services are provided through their authorised network (Refer to "Engine Warranty Statement").
  • Page 6: 1.8 Safety Precautions

    SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your mower is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury.
  • Page 7 SAFETY PRECAUTIONS Preparation - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely. A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition.
  • Page 8 SAFETY PRECAUTIONS Operation Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift/open the rear deflector/door while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot.
  • Page 9: Safety Symbols

    Maintenance & Storage Allow the engine to cool before storing in any enclosure. To reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety.
  • Page 10: Assembling The Mower

    ASSEMBLING THE MOWER Delivery Checklist Remove the mower from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local Hayter dealer. 1. Engine Handbook. 2. Warranty Reg. Card. 3. Grassbag. To prevent accidents cut off the long ribbon attached to the grass- bag and discard.
  • Page 11: Before Starting The Mower

    BEFORE STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. Always use high quality detergent oil classified SAE 30 Oil. Never use additives with this oil.
  • Page 12: 1.14 Operating The Mower

    OPERATING THE MOWER Controls Operate all control levers several times and ensure that the cables move freely. Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Starting - Step 1 Move the throttle control lever to the ‘Fast’ position. Step 2 Push the primer button 5 times allowing 2 seconds between each push.
  • Page 13: Forward Travel

    OPERATING THE MOWER Forward Travel Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction. When the ground drive clutch lever is disengaged the mower may be pushed. This feature is useful when mowing in confined areas. The mower has a three speed rear wheel transmission system.
  • Page 14: Height Of Cut

    OPERATING THE MOWER Height of Cut Move the height of cut lever sideways to disengage it from the locking notch, then push forwards to raise or pull backwards to lower the height of cut. Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings.
  • Page 15: Side Discharge

    OPERATING THE MOWER Side Discharge Remove the rear discharge chute by removing nuts and washers. Slide the assembly from under the the shoulder bolt (A). Slide the new side dicharge chute assembly under the shoulder bolt (A). Then fasten the front and the back of the assembly with the fas- teners.
  • Page 16 LAWN CARE CALENDAR To be used as a guide only. January There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. February Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary.
  • Page 17: Mulching Tips

    Keep mowing regularly and watering as necessary. Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow.
  • Page 18: Maintenance Schedule

    MAINTENANCE SCHEDULE Follow the hourly or calendar intervals, whichever occurs first. More frequent service will be required if working for prolonged periods under dusty, dry conditions, or when airborne debris is present or after extensive operation cutting tall, dry grass. First 5Hrs After the very first five hours change the engine oil Daily...
  • Page 19: Engine

    To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine Cowl Carburettor Spark Plug / Lead Exhaust Guard Exhaust Oil filler Cap/ Dipstick Start Grip Fuel Cap Finger Guard 10.
  • Page 20: Oil Service

    MAINTENANCE MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- Air Cleaner Service To service the air cleaner, loosen screw (1) and remove cover (2).
  • Page 21: Spark Plug Service

    MOWER MAINTENANCE Spark Plug Service Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs &...
  • Page 22: Deck Housing

    MOWER MAINTENANCE Deck Housing Securing Nuts & Bolts 1CG480V36B Clutch Cable Adjustment 1.21 Remove grass debris from the top and underside of the deck housing immediately after use. To prevent accidents fertilisers and top dressings are particularly corrosive. Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials.
  • Page 23: Lubrication

    MOWER MAINTENANCE Lubrication Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Cutterblade Removal Drain the fuel by running the engine until the fuel tank is empty and the engine stops.
  • Page 24: Cutterblade Assembly

    MOWER MAINTENANCE Cutterblade Assembly Assemble the cutterblade (1) with the turned up edges facing towards the engine. Secure the cutterblade using the belleville washers (2) washer (3) and new fixing bolt (4) and tighten to a torque of 47.5Nm. To prevent accidents never reuse the fixing bolt. Cutterblade Sharpening A slightly worn cutterblade may be re-sharpened.
  • Page 25: Storage

    MOWER MAINTENANCE Storage To store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to pivot forwards to rest against the mower. Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug.
  • Page 26: 1.26 Trouble Shooting

    TROUBLE SHOOTING PROBLEM Engine will not turn over Engine smokes Engine runs then stops Engine will not start Engine runs rough 1.25 POSSIBLE FAULT Incorrect oil level. Obstruction under deck. Excess oil level. Air cleaner cartridge oil soaked or blocked. Fuel starvation.
  • Page 27 PROBLEM Engine vibrates excessively Uneven cut Discharge chute blocks Mower is hard to push Mower will not self propel Poor grass collection TROUBLE SHOOTING POSSIBLE FAULT Mounting bolts loose. Cutterblade bolt loose. Cutterblade out of balance. Bent crankshaft. Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels / roller damaged...
  • Page 28: Declaration Of Conformity

    DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY HAYTER LIMITED, Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND declare that the lawnmower: Models: Machine Type No. Category: Type: Engine manufacturer: Speed of rotation: Width of cutting device: Speed of rotation of the cutting device: Complies with the provisions of Directive: 98/37/EC Essential Health &...
  • Page 29 DESCRIPTION Engine Screw Speed Control Cover, Rear Screw Screw Adapter, Blade Strap, Adjuster Washer, Spring Bolt, Shoulder Pin, Hair Locknut, Flange Decal - Hayter Logo Nut -M8 Nyloc T’Type Decal - Caution Bearing, Lifter Support, Axle Screw Index, Height Adjuster Bracket, Handle Housing (Green) Decal - Height of Cut...
  • Page 30 533A PARTS LIST NO. DESCRIPTION Hub Cap Support, Wheel Rear Discharge Chute Deflector, Rear Cap, Push On Key, Woodruff #6 Plate, Bagger Door, Rear Grip, Door Rod, Door Spring, Torsion Guide, Rope Seal Bolt, Carriage Retainer Stop Lever Washer Clutch Drive Lever Screw Locknut Bolt -...
  • Page 31 DESCRIPTION Washer Rivet Locknut Pulley, Transmission Chute - Floor Pin, Drive Transmission Shield, Axle Gear, Right Pinion Grassbag Assembly Bolt, Shoulder Frame Washer - Pin - Hood Latch Plug, Mulcher Side Discharge Chute Guard - Drive Belt Cable - Engine Brake Tube - Grass Bag Nut - Nyloc Screw...
  • Page 32 533A PARTS LIST 1.31...
  • Page 33 CUSTOMER INFORMATION /NOTES Mower Serial No:... Engine Model:... Type:... Code:... Notes: 1.32...

This manual is also suitable for:

Double 3533a

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