Yamaha RoadStar XV17AS 2003 Owner's Manual
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Yamaha RoadStar XV17AS 2003 Owner's Manual

Yamaha RoadStar XV17AS 2003 Owner's Manual

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OWNER'S MANUAL
XV17AS(C)
XV17ASS(C)
XV17ATS(C)
LIT-11626-17-09
5VN-28199-10

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Summary of Contents for Yamaha RoadStar XV17AS 2003

  • Page 1 OWNER’S MANUAL XV17AS(C) XV17ASS(C) XV17ATS(C) LIT-11626-17-09 5VN-28199-10...
  • Page 2 EAU10041...
  • Page 3 Congratulations on your purchase of the Yamaha Road Star™/Road Star™ Silverado™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead- er in these fields.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10191 AFFIX DEALER LABEL HERE XV17AS(C)/XV17ASS(C)/XV17ATS(C) OWNER’S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Adjusting the shock absorber Cleaning the air filter element ..6-14 Location of important labels ....1-5 assembly ........3-13 Adjusting the carburetor ....6-16 Sidestand ........3-15 Adjusting the throttle cable free DESCRIPTION ........2-1 Ignition circuit cut-off system ..
  • Page 7 TABLE OF CONTENTS Checking and lubricating the YAMAHA MOTOR CORPORATION, sidestand ........6-28 U.S.A. STREET AND ENDURO Checking the front fork ....6-29 MOTORCYCLE LIMITED Checking the steering ....6-29 WARRANTY ....... 9-7 Checking the wheel bearings ..6-30 YAMAHA EXTENDED SERVICE Battery ..........6-30 (Y.E.S.) ........

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10250 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 (CAL)(U49)/XV1700AS 194.0 kg (428 been specifically designed for use on create instability due to improper lb) (CAL)(U49)/XV1700AT 181.0 kg this motorcycle. Since Yamaha cannot weight distribution or aerody- (339 lb) (CAL)(HAW)(U49). When load- test all other accessories that may be namic changes.
  • Page 11 SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately. therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. and remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION XV17AT XV17AT California only...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view XV17A(C)/XV17AS(C) 1. Shift pedal (page 3-6) 2. Starter (choke) knob (page 3-9) 3. Fuel cock (page 3-8) 4. Engine oil filler cap (page 6-10) 5. Battery (page 6-30) 6. Owner’s tool kit (page 6-1) 7. Fuse (page 6-32)
  • Page 15 DESCRIPTION XV17ATS(C) 1. Shift pedal (page 3-6) 2. Starter (choke) knob (page 3-9) 3. Fuel cock (page 3-8) 4. Engine oil filler cap (page 6-10) 5. Battery (page 6-30) 6. Owner’s tool kit (page 6-1) 7. Fuse (page 6-32)

  • Page 16: Right View

    DESCRIPTION EAU10420 Right view XV17A(C)/XV17AS(C) 1. Passenger footrest 8. Muffler 2. Fuel tank (page 3-7) 3. Fuel tank cap (page 3-7) 4. Brake pedal (page 3-6) 5. Rider footrest 6. Air filter element (page 6-14) 7. Shock absorber assembly spring preload adjusting nut (page 3-13)
  • Page 17 DESCRIPTION XV17ATS(C) 1. Fuel tank (page 3-7) 2. Fuel tank cap (page 3-7) 3. Windshield 4. Brake pedal (page 3-6) 5. Rider footrest 6. Air filter element (page 6-14) 7. Shock absorber assembly spring preload adjusting nut (page 3-13) 8. Muffler...

  • Page 18: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments XV17A(C)/XV17AS(C) 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-4) 3. Speedometer unit (page 3-2) 4. Main switch/steering lock (page 3-1) 5. Right handlebar switches (page 3-4) 6. Throttle grip (page 6-16) 7. Brake lever (page 3-6)
  • Page 19 DESCRIPTION XV17ATS(C) 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-4) 3. Speedometer unit (page 3-2) 4. Main switch/steering lock (page 3-1) 5. Right handlebar switches (page 3-4) 6. Throttle grip (page 6-16) 7. Brake lever (page 3-6)

  • Page 20: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting systems, and is Push the key in, and then turn it to used to lock the steering.

  • Page 21: Indicator And Warning Lights

    When this occurs, This indicator light flashes when the tripmeters. The speedometer shows have a Yamaha dealer check the self- turn signal switch is pushed to the left or riding speed. The odometer shows the diagnosis system.

  • Page 22: Self-Diagnosis Device

    To reset a tripmeter, select it by push- To prevent engine damage, be sure ing the mode button (left), and then to consult a Yamaha dealer as soon hold down the set button (right) for at as possible if this occurs.

  • Page 23: Clock

    INSTRUMENT AND CONTROL FUNCTIONS EAU12211 2. Press both the set button (right) EAU12341 Clock Handlebar switches and the mode button (left) simulta- neously until the hours and min- Left utes flash. 3. Push the left button and only the hour display will flash. 4.

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12500 EAU12820 Dimmer switch “ ” Horn switch “ ” Clutch lever Set this switch to “ ” for the high Press this switch to sound the horn. beam and to “ ” for the low beam. EAU12660 Engine stop switch “...

  • Page 25: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12940 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.

  • Page 26: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13120 2. Turn the key counterclockwise to EAU13210 Fuel tank cap Fuel the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.

  • Page 27: Fuel Cock

    10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can 20.0 L (5.28 us.gal) (4.40 imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: hicle performance problems.

  • Page 28: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...

  • Page 29: Locking The Steering With A Padlock

    INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU14150 Locking the steering with a Rider seat padlock To remove the rider seat 1. Insert the key into the main switch, and then turn it counterclockwise to “OPEN”. 1. Projection 2. Seat holder 2. Remove the key from the main In addition to the main switch/steering switch if the scooter will be left un- lock, there are brackets on the right...

  • Page 30: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EAU14320 To release the helmet from the hel- EAU14580 Helmet holder Windshield [XV17AT(C)] met holder To suit the rider’s preference, the wind- Remove the rider seat, remove the hel- shield angle can be adjusted and the met from the helmet holder, and then height can be changed to one of two install the seat.

  • Page 31: Saddlebags [Xv17At(C)]

    INSTRUMENT AND CONTROL FUNCTIONS To change the windshield height EWA10920 EAU14611 Saddlebags [XV17AT(C)] WARNING 1. Remove the bolts on each side of the windshield. After adjusting the windshield: To open a saddlebag 2. Move the windshield to the other Securely tighten the windshield Unbuckle the belts and fold up the flap.

  • Page 32: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU14811 load and thereby soften the sus- NOTE: Adjusting the shock absorber pension, turn the adjusting nut in For saddlebag cleaning and care, see assembly direction (b). page 7-1. This shock absorber assembly is equipped with a spring preload adjust- EWA11110 WARNING ing nut.
  • Page 33 INSTRUMENT AND CONTROL FUNCTIONS ECA10120 Always have a Yamaha dealer CAUTION: service the shock absorber. Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. EWA10220 WARNING This shock absorber contains highly pressurized nitrogen gas. For prop- 1.

  • Page 34: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 35 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 36: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 37: Pre-Operation Check List

    • Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
  • Page 38 Chassis fasteners — • Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-15 • If system is defective, have Yamaha dealer check vehicle.

  • Page 39: Operation And Important Riding Points

    Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit. their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.

  • Page 40: Starting A Warm Engine

    (choke) turned on, then about 2.5 min- EAU16640 Starting a warm engine engine, and have a Yamaha dealer utes with the starter (choke) in the half- Follow the same procedure as for start- check the self-diagnosis system.

  • Page 41: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 4. At the recommended shift points Shifting CAUTION: shown in the following table, close the throttle, and at the same time, Even with the transmission in quickly pull the clutch lever in. the neutral position, do not 5.

  • Page 42: Engine Break-In

    2nd → 3rd: 30 km/h (19 mi/h) immediately have a Yamaha dealer result in engine overheating must be 3rd → 4th: 40 km/h (25 mi/h) check the vehicle.

  • Page 43: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 44: Periodic Maintenance And Minor Repair

    TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
  • Page 45 PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.

  • Page 46: Periodic Maintenance Chart For The Emission Control System

    • Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 47: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 48 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 49 • Lubricate the throttle grip housing and cable. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17630 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service • After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.

  • Page 51: Removing And Installing The Panel

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18750 EAU19542 Removing and installing the Checking the spark plugs panel The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
  • Page 52 If any spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such 1. Spark plug gap problems yourself. Instead, have a Yamaha dealer check the vehicle. Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)

  • Page 53: Canister (For California Only)

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19680 EAU19920 Canister (for California only) Engine oil and oil filter NOTE: To achieve the proper engine oil tem- cartridge perature for an accurate oil level read- The engine oil level should be checked ing, the engine must have first before each ride.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR ECA10900 NOTE: CAUTION: Skip steps 4–8 if the oil filter cartridge is Make sure that the oil filler cap is se- not being replaced. curely tightened, otherwise oil may seep out when the engine is run- 4.
  • Page 55 An oil filter wrench is available at a mix any chemical additives. Do ommended engine oil through the Yamaha dealer. not use oils with a diesel speci- filler hole, insert the dipstick, and 7. Apply a thin coat of engine oil to fication of “CD”...

  • Page 56: Transfer Case Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR 15. Turn the engine off, and then EAU20041 mended type to raise it to the cor- Transfer case oil check the oil level and correct it if rect level, and then install the oil The transfer case oil level should be necessary.

  • Page 57: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the oil filler cap, add the EAU20651 Tightening torque: Cleaning the air filter element specified amount of the recom- Transfer case oil check bolt: The air filter element should be cleaned mended transfer case oil, and then 7.5 Nm (0.75 m·kgf, 5 ft·lbf) at the intervals specified in the periodic install and tighten the oil filler cap.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 1. Screw 7. Install the air filter element by in- 2. Hose serting it into the air filter case, 3. Remove the air filter case cover by 5. Remove the air filter element by then installing the screws, and removing the screws.

  • Page 59: Adjusting The Carburetor

    1. Throttle cable free playAdjusting nut The throttle cable free play should mea- sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. 6-16...

  • Page 60: Adjusting The Valve Clearance

    (CAL)(U49) XV1700AT 181.0 kg (339 lb) from occurring, the valve clearance (CAL)(HAW)(U49) must be adjusted by a Yamaha dealer Tire air pressure Cold tires pressure: at the intervals specified in the periodic Always check and adjust the tire pres- 0.0–90.0 kg (0–198 lb):...
  • Page 61 1.0 mm (0.04 in) items close to the center of the in it, or if the sidewall is cracked, con- motorcycle and distribute the tact a Yamaha dealer immediately and NOTE: weight evenly on both sides. have the tire replaced.

  • Page 62: Cast Wheels

    If any damage is ment parts you choose for your and brake-related parts, includ- found, have a Yamaha dealer re- motorcycle should be designed spe- ing the tires, should be left to a place the wheel. Do not attempt...

  • Page 63: Adjusting The Clutch Lever Free Play

    Adjusting the clutch lever free use of items which have not been play could be obtained as de- play approved by Yamaha. scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.

  • Page 64: Adjusting The Brake Lever Free Play

    A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in 1. Locknut the hydraulic system will dimin- 2.

  • Page 65: Adjusting The Brake Pedal Position

    If there is make the brake light come on later, turn air in the hydraulic system, have a the adjusting nut in direction (b). Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 6-22...

  • Page 66: Checking The Front And Rear Brake Pads

    EAU22580 Checking the front and rear Checking the brake fluid level touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. Front brake The front and rear brake pads must be...

  • Page 67: Changing The Brake Fluid

    Changing the brake fluid is above the minimum level mark and ter the brake fluid reservoir when Have a Yamaha dealer change the replenish if necessary. A low brake fluid refilling. Water will significantly brake fluid at the intervals specified in...

  • Page 68: Drive Belt Slack

    NOTE: cation chart. A belt tension gauge is available at a Yamaha dealer. EAU23060 To check the drive belt slack 1. Place the vehicle on the sidestand. 2. Note the current position of the drive belt using the marks near the drive belt check hole.

  • Page 69: Checking And Lubricating The Cables

    If a cable is damaged NOTE: torques. or does not move smoothly, have a Turn each adjusting bolt the same Yamaha dealer check or replace it. Tightening torques: amount for proper wheel alignment. Axle nut: Recommended lubricant: 150 Nm (15.0 m·kgf, 108.5 ft·lbf)

  • Page 70: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

  • Page 71: Checking And Lubricating The Brake And Clutch Levers

    EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: The operation of the brake and clutch Lithium-soap-based grease (all-pur- levers should be checked before each...

  • Page 72: Checking The Front Fork

    Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.

  • Page 73: Checking The Wheel Bearings

    If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery This model is equipped with a sealed- type (MF) battery, which does not re- quire any maintenance.
  • Page 74 To charge a sealed-type (MF) To charge the battery battery, a special (constant-volt- Have a Yamaha dealer charge the bat- age) battery charger is required. tery as soon as possible if it seems to Using a conventional battery have discharged.

  • Page 75: Replacing The Fuses

    4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Main fuse 2. Spare main fuse 6-32...

  • Page 76: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23790 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz Headlight bulbs get very hot. There- bulb headlight. If the headlight bulb fore, keep flammable products away burns out, replace it as follows. from a lit headlight bulb, and do not 1.

  • Page 77: Tail/Brake Light

    6. Install the headlight unit by install- ing the screws. 1. Screw 7. Have a Yamaha dealer adjust the 2. Remove the defective bulb by headlight beam if necessary. pushing it in and turning it counter- clockwise.

  • Page 78: Replacing A License Plate Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU31961 3. Remove the defective bulb by pull- EAU24350 Replacing a license plate light Supporting the motorcycle ing it out. bulb Since this model is not equipped with a centerstand, follow these precautions 1. Remove the license plate light unit when removing the front and rear by removing the bolts.

  • Page 79: Troubleshooting

    However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 80: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 81: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26081 ucts onto seals, gaskets, the drive cleaning products, solvent or Care belt and wheel axles. Always rinse thinner, fuel (gasoline), rust re- While the open design of a motorcycle the dirt and degreaser off with wa- movers or inhibitors, brake flu- reveals the attractiveness of the tech- ter.
  • Page 82 For caused by stones, etc. NOTE: additional cleaning, use Yamaha Wind- 6. Wax all painted and chrome-plat- shield Cleaner or other quality cleaner. Salt sprayed on roads in the winter may ed surfaces. Avoid combination Some cleaning compounds for plastics remain well into spring.
  • Page 83 Wipe off any NOTE: WARNING excess oil immediately and allow the Consult a Yamaha dealer for advice on Make sure that there is no oil or saddlebags to dry for several hours. what products to use.

  • Page 84: Storage

    MOTORCYCLE CARE AND STORAGE EAU26270 3. Drain the carburetor float cham- EWA10950 Storage WARNING bers by loosening the drain bolts; this will prevent fuel deposits from To prevent damage or injury from Short-term building up. Pour the drained fuel sparking, make sure to ground the Always store your motorcycle in a cool, into the fuel tank.
  • Page 85 MOTORCYCLE CARE AND STORAGE than 0 °C or more than 30 °C). For more information on storing the battery, see page 6-30. NOTE: Make any necessary repairs before storing the motorcycle.

  • Page 86: Specifications

    SPECIFICATIONS Dimensions: Compression ratio: Type x quantity: 8.36 :1 BSR40 x 1 Overall length: Starting system: Spark plug(s): 2500 mm (98.4 in) Electric starter Overall width: Manufacturer/model: Lubrication system: 980 mm (38.6 in) NGK/DPR7EA-9 Dry sump Overall height: Manufacturer/model: Engine oil: XV1700A 1140 mm (44.9 in) (CAL)(U49) DENSO/X22EPR-U9 XV1700AS 1140 mm (44.9 in) (CAL)(U49)
  • Page 87 SPECIFICATIONS 5th: Tire air pressure (measured on cold Recommended fluid: 21/28 (0.750) Dot 4 tires): Chassis: Rear brake: Loading condition: Frame type: Type: 0.0–90.0 kg (0–198 lb) Double cradle Single disc brake Front: Caster angle: Operation: 250 kPa (36 psi) (2.50 kgf/cm²) 32.0 °...
  • Page 88 SPECIFICATIONS Headlight: Carburetor heater fuse: 10.0 A Bulb type: Odometer and clock fuse (backup): Halogen bulb 5.0 A Bulb voltage, wattage x quantity: Headlight: 12 V, 60.0 W/55.0 W × 1 Tail/brake light: Front turn signal/position light: 12 V-23.0 W/8.0 W × 2 Rear turn signal light: 12 V, 21.0 W ×...

  • Page 89: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 90 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 91: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 92: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 93: Maintenance Record

    CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 94 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 95: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 96 CONSUMER INFORMATION...

  • Page 97: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 98 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 99 INDEX Front fork, checking.......6-29 Parking............ 5-5 Fuel ............3-7 Part locations .......... 2-1 Accessories and replacement parts ..6-19 Fuel cock..........3-8 Pre-operation check list ......4-2 Air filter element, cleaning ....6-14 Fuel gauge ..........3-3 Fuel level warning light......3-2 Rear brake light switch, adjusting ..6-22 Battery ..........
  • Page 100 INDEX Troubleshooting ........6-36 Troubleshooting chart ......6-37 Turn signal indicator light ......3-2 Turn signal light bulb, replacing .... 6-34 Turn signal switch ........3-5 Valve clearance, adjusting ....6-17 Vehicle identification number ....9-1 Warranty, extended......... 9-9 Warranty, limited ........9-7 Wheel bearings, checking.....
  • Page 101 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-1.5×1 CR...

This manual is also suitable for:

Roadstar xv17asc 2003Roadstar xv17ass 2003Roadstar xv17assc 2003Roadstar xv17ats 2003Roadstar xv17atsc 2003

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