Thermsaver White Cased Oil Boiler Installation And User Manual

White cased oil boiler

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OIL HEATING SOLUTIONS

White Cased Oil Boiler

Installation

Users Guide

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Summary of Contents for Thermsaver White Cased Oil Boiler

Page 1 OIL HEATING SOLUTIONS White Cased Oil Boiler Installation & Users Guide...
Page 2: Table Of Contents
Page INTRODUCTION USER INSTRUCTIONS - BOILER OPERATION - SWITCHING THE BOILER ON - BOILER CONTROLS - SWITCHING THE BOILER OFF - BURNER LOCKOUT - RESTARTING AFTER LOCKOUT - RESTART INSTALLATION - REGULATIONS - WATER CONNECTIONS - BOILER LOCATION - CONVENTIONAL FLUE INSTALLATION - BALANCED FLUE INSTALLATION 10-18 - CONNECTING OIL SUPPLY...
Page 3: Introduction
INTRODUCTION Thank you for choosing the THERMSAVER oil boiler, please read the following carefully. To the installer This manual must be left with the householder by the installer who will instruct the user on the boiler operation. To the user Please read the user section of this manual to familiarize yourself with the boiler operation.
Page 4: User Instructions
USER INSTRUCTIONS BOILER OPERATION The Boiler Control Thermostat responds to the temperature of the water within the boiler and switches power to the burner when heat is required. The burner has an independent control system which regulates the firing and (shut-off) of the burner.
Page 5: Boiler Controls
BOILER CONTROLS BOILER CONTROL THERMOSTAT The temperature of the water within the boiler is controlled and maintained by the Boiler Control Thermostat located on the boiler control panel. TEMPERATURE SETTINGS: The Boiler Control Thermostat has a range of 50˚C to 80˚C. The recommended setting for the boiler control thermostat is: WINTER Heating and hot water supply 80˚C...
Page 6: Switching The Boiler Off
SWITCHING THE BOILER OFF The boiler can be switched off at anytime using one of the following; - Turn the boiler control thermostat to the OFF position - Switch the mains (electrical supply) to OFF. - Set the control system to OFF (e.g. Time clock). PLEASE NOTE: For longer periods of shutdown e.g.
Page 7: Restart
RESTART - Check there is adequate oil in the storage tank. - Check oil supply valves are open. - Switch on heating system (e.g. Time clock). - Depress the red Burner Reset Button on the Burner Control Box, which will be illuminated. Both Burner Reset Button (illuminated) and the lockout Indicator on the Control Panel will go out and the burner will commence the ignition start sequence.
Page 8: Regulations
REGULATIONS The installation of oil fired boilers should comply with the following standards and codes of practice. - BS5449 Forced circulation hot water heating systems for domestic use - BS5410-Part1 Oil installations up to 45kw. - BS7593 Water treatment of hot water central heating systems. - BS7671 Electrical Regulations.
Page 9: Boiler Location
BOILER LOCATION Sound levels should be discussed with the householder, as some people may be sensitive to low noise levels in a small room, as it may appear more annoying than in larger rooms. Please Note installation should take into account of flue position (see diagram). RECOMMENDED FLUE POSITION Please Note where the terminal is within 1 metre of any plastic material, such material should be protected from the effects of the combustion products of the fuel.
Page 10: Conventional Flue Installation
CONVENTIONAL FLUE INSTALLATION The boiler is supplied as standard for use with conventional flue. The chimney must comply with building regulations and BS 5410. Factory made insulated chimneys are covered by BS 4543 Parts 2 & 3. Notes on Conventional Flue 1.
Page 11: Balanced Flue Installation
BALANCED FLUE INSTALLATION VENTILATION AIR SUPPLY Air ventilation for balanced flue boilers is only required if the boiler is installed in a confined space e.g. a cupboard. This is to prevent over heating of components. BALANCED FLUE BOILERS BALANCED FLUE BOILERS 550mm /kW 25MM M IN 550mm /kW...
Page 12 LOW LEVEL BALANCED FLUE TERMINAL GUARD A Terminal Guard must be fitted to low level Flue Terminal below 2 metres and where persons or animals could come into contact with the terminal or if it could be subject to damage. MODEL Flue 50/70...
Page 13 5. With boiler in position pass the flue assembly through the wall and bolt the bottom section of the flue to the boiler, insuring that square gasket is in between the boiler and the flue. 6. Attached the snorkel tube with clips to the flue. 7.
Page 14 MODEL Flue 50/70 3” 70/90 3” 90/115 3” 115/140 4” 140/170 4” 50/115 700- 1100 mm 145/170 700- 1100mm HIGH LEVEL ROOM SEALED BALANCED FLUE DIMENSIONS INSTALLATION OF HIGH LEVEL BALANCED FLUE 1. Position boiler and Cut Hole in wall. Remember measure, mark, CHECK then cut.
Page 15 3. Fit Red inner seal and Black outer seal to flue connectors and extensions if required. 4. Apply lubricant to the inner and outer seals. Taken care to only lubricant the lip of the seals. 5. Bolt bottom section of the flue to the boiler FIT SNORKEL TUBE insuring the square gasket is fitted in between the boiler and the flue.
Page 16 VERTICAL BALANCED FLUE MINIMUM 600MM FLASHING NOT SUPPLIED METRE 50/70 70/90 90/115 125MM 115/140 140/170 150MM The vertical flue is telescopic as supplied. The flue has a range of 1020 - 2400mm from the top of the boiler to the flashing. Extension kits of 300 and 950mm are available.
Page 17 INSTALLATION OF VERTICAL FLUE 1. Position boiler and cut hole/s in ceiling and roof. Remember measure mark ,CHECK then cut. 2. Remove conventional flue ring from top of boiler. 3. Fit Red inner seal and Black outer seal to flue Remove lid Remove lid connectors and extensions if required.
Page 18 FITTING OF BF ADAPTOR Loosen Bolt Disconnect Burner Plug Remove Burner Fit B F Adaptor Gasket Remove C F Adaptor Peel backing sticky Fit B F Adaptor from B F adaptor Gasket Tighten bolt on burner Fit snorkel tube Internal view...
Page 19: Connecting Oil Supply
FLUE KIT DESCRIPTION AND PART NUMBERS DESCRIPTION PART NUMBER 50-115,000BTU 115.000-170,000BTU 1. LOW LEVEL BALANCED FLUE STANDARD KIT1-80mm KIT1-100mm WALL THICKNESS FROM 150-450mm 2. LOW LEVEL BALANCED FLUE EXTENDED KIT2-80mm KIT2-100mm WALL THICKNESS FROM 260-600mm 3. 300mm FLUE EXTENSION KIT3-80mm KIT3-100mm 4.
Page 20 OIL SUPPLY Diagrams of twin pipe oil supply systems BOILER FIRE VALVE SENSOR ALTERNATIVE FILTER POSITION FILL VENT SAW CUT INSIDE TANK TO PREVENT FIRE SYPHON VALVE OIL LEVEL FULL BURNER VALVE PAPER ELEMENT OIL LOWEST LEVEL FILTER OIL TANK Plastic tank shown steel tank also suitable BOILER...
Page 21: Electrical Connection/Wiring Diagram
ELECTRICAL ENTRY The electrical supply to the boiler must be wired using a double pole-isolating switch 240v/50hz, fused 5 amp. A multi 3 pin plug is included with the boiler, which connects with the boiler control panel. The burner is supplied with a 4 wire cable plug which allows disconnection for maintenance.
Page 22: Boiler Specifications
BOILER SPECIFICATIONS CONVENTIONAL FLUE SOCKET BOILER OUTPUT IN BTU 50/70 70/90 90/115 115/140 140/170 170/220 A mm 1025 1025 1025 B mm C mm D mm E mm F mm G mm H bsp ⁄ ⁄ 4 x 1 ⁄ J mm 100-125 100-125...
Page 23: Commissioning Instructions
COMMISSIONING INSTRUCTIONS A competent service engineer OFTEC registered should be appointed on an annual basis. - Insure heating system has been flushed and treated with inhibitor. - Remove inspection door and check baffle arrangement. - Remove Burner and check electrode settings and also check settings between face of nozzle to diffuser plate.
Page 24: Fault Finding
BOILER WILL NOT START Check if mains electricity supply is reaching boiler control panel, making sure control thermostat is turned on and time clock is calling for heat.
Page 25: Parts List
PARTS LIST ITEM DESCRIPTION Control Thermostat Green Neon Orange Neon Red Neon High Limit Thermostat Door Insulation Kit 50/70 Baffle 70/90 Baffle 90/115 Baffles 115/140 Baffles 140/170 Baffles 170/220 Baffles Burners Sterling 40 Sterling 50 Ecoflam Minor 4 Ecoflam Minor 8 Ecoflam Minor 12 ITEM DESCRIPTION...
Page 27 THERMSAVER 1, Croftsbank Crescent, Uddington, Glasgow G71 7JD Telephone: 01698 327997 Fax: 01698 327776 Copyright of the contents of this manual is secured by Turkington Engineering Limited and neither the manual nor any part may be reproduced without permission. Part Turkington Engineering Limited have a continuing research and development programme which occasionally necessitates changes to specifications herein.