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Mitsubishi Electric MXZ-3B30NA Installation Manual page 2

Split-type air conditioners
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t. BEFORE INSTALLATION
............................................................
I
2. OUTDOOR
UNIT INSTALLATION
...............................................
4
3. FLARING WORKAND
PIPE CONNECTION
...............................
5
4. PURGING PROCEDURES,
LEAK TEST, AND TEST RUN ......... 5
5. RELOCATION
AND MAINTENANCE
..........................................
7
1 [_
Required
Tools
for Installation
)Phillips
screwdriver
4 mm (5/32 in.) hexagonal
)Level
wrench
(Scale
Flare tool for R410A
)Utility
knife or scissors
Gauge manifold for R410A
)Torque wrench
Vacuum pump for R410A
Wrench (or spanner)
Charge hose for R410A
Pipe cutter with reamer
l
1=1. THE FOLLOWING
SHOULD ALWAYS BE OBSERVED FOR SAFETY
Be sure to read "THE FOLLOWING
SHOULD ALWAYS BE OBSERVED
FOR SAFETY" before installing the air conditioner.
Be sure to observe the warnings and cautions specified here as they include important items related to safety.
• After reading this manual, be sure to keep it together with the OPERATING
INSTRUCTIONS
for future reference.
[] Do not install the unit by yourself
(user).
Incomplete
installation
could cause fire or electric shock, injury due to the unit
falling, or leakage of water. Consult the dealer from whom you purchased
the
unit or a qualified installer.
[] Perform the installation
securely referring
to the installation
manual.
Incomplete
installation
could cause fire or electric shock, injury due to the unit
falling, or leakage of water.
[] When
installing the unit, use appropriate
protective
equipment
and tools
for safety.
Failure to do so could cause injury.
[] Install the unit securely in a place which can bear the weight of the unit.
If the installation
location cannot bear the weight of the unit, the unit could fall
causing injury.
[] Perform electrical
work
according
to the installation
manual
and be sure
to use an exclusive
circuit.
Do not connect
other
electrical
appliances
to
the circuit.
If the capacity of the power circuit is insufficient
or there is incomplete electri-
cal work, it could result in a fire or an electric shock.
[] Do not damage
the wires
by applying
excessive
pressure
with
parts or
screws,
Damaged wires could cause fire.
[] Be sure to cut off the main power in case of setting
up the indoor P.C.
board or wiring
works.
Failure to do so could cause electric shock.
[] Use the specified
wires to connect the indoor and outdoor
units secure-
ly and attach
the wires firmly
to the terminal
block connecting
sections
so the stress
of the wires is not applied
to the sections.
Incomplete
connecting
and securing
could cause fire.
[] Do not install the unit in a place where inflammable
gas may leak.
If gas leaks and accumulates
in the area around the unit, it could cause an
explosion.
[] Do not use intermediate
connection
of the power cord
or the extension
cord and do not connect many devices
to one AC outlet.
It could cause a fire or an electric shock
due to defective contact, defective
insulation, exceeding
the permissible
current, etc.
[] Be sure to use the parts provided
or specified
parts for the installation
work.
The use of defective
parts could cause an injury or leakage of water due to a
fire, an electric shock, the unit falling, etc.
[] When plugging
the power supply
plug into the outlet, make sure that there
is no dust, clogging,
or loose parts
in both the outlet
and the plug. Make
sure that the power supply
plug is pushed
completely
into the outlet.
If there is dust, clogging, or loose parts on the power supply plug or the outlet,
it could cause electric shock or fire. If loose parts are found on the power sup-
ply plug, replace it.
[] Attach
the electrical
cover
to the indoor
unit and the service
panel to
the outdoor
unit securely.
If the electrical
cover of the indoor unit and/or the service panel of the out-
door unit are not attached
securely,
it could result
in a fire or an electric
shock due to dust, water, etc.
[] When
installing,
relocating,
or servicing
the unit,
make sure
that no
substance
other
than
the specified
refrigerant
(R410A)
enters
the re-
frigerant
circuit.
Any presence
of foreign substance
such as air can cause abnormal
pres-
sure rise and may result in explosion
or injury. The use of any refrigerant
other than that specified
for the system will cause mechanical
failure, sys-
tem malfunction,
or unit breakdown.
In the worst case, this could lead to a
serious impediment
to securing
product safety.
[] Do not discharge
the refrigerant
into the atmosphere.
If refrigerant
leaks during
installation,
ventilate the room.
If refrigerant comes in contact with a fire, harmful gas could be generated. Re-
frigerant leakage may cause suffocation. Ventilate the room.
[] Check that the refrigerant
gas does not leak after installation
has been
completed.
If refrigerant
gas leaks indoors, and comes
into contact with the flame of a
fan heater, space heater, stove, etc., harmful substances
will be generated.
[] Use appropriate
tools and piping
materials
for installation.
The pressure
of R410A is 1.6 times more than R22. Not using appropriate
tools or materials and incomplete
installation
could cause the pipes to burst
or injury.
[] When
pumping
down
the refrigerant,
stop the compressor
before dis-
connecting
the refrigerant
pipes.
If the refrigerant
pipes are disconnected
while the compressor
is running
and the stop valve is open, air could be drawn in and the pressure in the re-
frigeration
cycle could become abnormally
high. This could cause the pipes
to burst or injury.
[] When
installing
the unit, securely
connect
the refrigerant
pipes before
starting
the compressor.
If the compressor
is started before the refrigerant
pipes are connected
and
when the stop valve is open, air could be drawn in and the pressure in the
refrigeration
cycle could
become
abnormally
high. This could cause the
pipes to burst or injury.
[] Fasten a flare nut with a torque wrench
as specified
in this manual.
If fastened
too tight, a flare nut may break after a long period and cause re-
frigerant leakage.
[] The unit shall be installed
in accordance
with
national wiring
regula-
tions.
[] Ground
the unit correctly.
Do not connect the ground
to a gas pipe, water pipe, lightning
rod or tel-
ephone ground. Defective grounding
could cause electric shock.
[] Depending
on the installation
area, install a Ground
Fault interrupt
(GFI)
circuit
breaker.
If the Ground Fault Interrupt (GFI) circuit
breaker is not installed,
an electric
shock could occur.
[] Perform the drainage/piping
work
securely
according
to the installation
manual.
If there is defect in the drainage/piping
work, water could drop from the unit,
soaking and damaging
household
goods.
[] Do not touch
the air inlet or the aluminum
fins of the outdoor
unit.
This could cause injury.
[] Do not install the outdoor
unit where
small animals
may live.
If small animals
enter and touch the electric
parts inside the unit, it could
cause a malfunction,
smoke emission,
or fire. Also, advise user to keep the
area around the unit clean.
1-2. SPECIFICATIONS
Pipe length and height difference
"1, *2, *3, *4, *5, *6
Max. no. of bends per in-
Refrigerant
adjustment A
Max. height difference *7
door unit / for multi system
*8
t5 m (49 ft)
25 / 70
20 g/m (1.08 oz each 5 ft)
Power supply
Model
Rated Voltage
Frequency
Max. pipe length per indoor
unit / for multi-system
MXZ-3B24NA
MXZ-3B30NA
208 / 230 V
60 Hz
25 m (82 ft) / 70 m (230 ft)
MXZ-4B36NA
"1 Never use pipes with thickness
less than specified.
The pressure
resist-
ance will be insufficient.
*2 Use a copper pipe or a copper-alloy
seamless
pipe.
*3 Be careful not to crush or bend the pipe during pipe bending.
*4 Refrigerant
pipe bending radius must be 100 mm (4 in.) or more.
*5 Insulation
material : Heat resisting foam plastic 0.045 specific gravity
*6 Be sure to use the insulation
of specified
thickness.
Excessive
thickness
may cause incorrect installation
of the indoor unit and insufficient
thickness
may cause dew drippage.
*7 If the outdoor unit is installed higher than the indoor unit, max. height differ-
ence is reduced to t0 m (33 ft).
*8 If pipe length exceeds 40 m (t31 ft), additional
refrigerant
(R410A) charge
is required.
(No additional
charge
is required
for pipe length
less than
40 m (131 ft).)
Additional
refrigerant
(m) = A x (pipe length (m) -40)
(pipe length (ft)
131)
Additional
refrigerant
(ft) = A x
5
En-1

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