Empire Comfort Systems DVP36DP31 Series Installation Instructions And Owner's Manual

Direct vent zero clearance gas fireplace heater
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EMPIRE
EMPIRE
Comfort Systems
DIRECT VENT GAS FIREPLACE
HEATER
MILLIVOLT STANDING PILOT
DVP36DP31(N,P)-2
DIRECT IGNITION
DVP36DP51N-1
INTERMITTENT PILOT
DVP36DP71(N,P)-3
REMOTE RF
DVP36DP91(N,P)-3
UL FILE NO. MH30033
GAS-FIRED
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
AND
Direct Vent Zero Clearance Gas
Fireplace Heater
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal in-
jury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
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Summary of Contents for Empire Comfort Systems DVP36DP31 Series

  • Page 1 INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems Direct Vent Zero Clearance Gas DIRECT VENT GAS FIREPLACE Fireplace Heater HEATER MILLIVOLT STANDING PILOT DVP36DP31(N,P)-2 DIRECT IGNITION DVP36DP51N-1 INTERMITTENT PILOT DVP36DP71(N,P)-3 REMOTE RF DVP36DP91(N,P)-3 Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. UL FILE NO. MH30033 GAS-FIRED WARNING: If the information in these instruc- tions are not followed exactly, a fire or explosion...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section Page IMPORTANT SAFETY INFORMATION ............................. 3 SAFETY INFORMATION FOR USERS OF LP GAS ......................... 4 REQUIREMENTS FOR MASSACHUSETTS ..........................5 INTRODUCTION ..................................6 SPECIFICATIONS ..................................7 VENT SYSTEM IDENTIFICATION ............................8 SPECIAL VENT SYSTEMS ............................... 8 FIREPLACE DIMENSIONS ...............................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • Young children should be carefully supervised when they DANGER: Indicates a hazardous situation which, if not are in the same room as the appliance. avoided, will result in death or serious injury. • Clothing or other flammable material should not be placed WARNING: Indicates a hazardous situation which, if not on or near the appliance.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone’s safety colorless. You may not know all the following safety precau- will depend on knowing exactly what to do. If, after read- tions which can protect both you and your family from an ing the following information, you feel you still need more accident. Read them carefully now, then review them point information, please contact your gas supplier. LP-GAS WARNING ODOR If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That’s your signal to go into immediate action! • Do not operate electric switches, light matches, use your phone.
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight feet above grade directly in line Commonwealth and where the side wall exhaust vent termination...
  • Page 6: Introduction

    • Installation of any damaged fireplace or vent system component. • Modification of the fireplace or direct vent system. • Installation other than as instructed by Empire Comfort Systems, Inc. • Improper positioning of the logs, glass door or decorative rock.
  • Page 7: Specifications

    SPECIFICATIONS DVP36 Nat Models Input Btu/hr Maximum 25,000 Btu/hr Minimum (millivolt only) 18,000 KWH (Maximum) (Minimum) Orifice #41 (P-256) Air Shutter Opening 1/8" (DVP36DP(3,7,9)) 1/4" (DVP36DP5) DVP36 LP Models Input Btu/hr Maximum 27,000 Btu/hr Minimum (millivolt only) 21,000 KWH (Maximum) (Minimum) Orifice 1.55mm (P-258)
  • Page 8: Vent System Identification

    Verify clearances for the termination. aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant. Special Venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. Special DV Vent Kits Available from Empire Comfort Systems, Inc. dealers.
  • Page 9: Fireplace Dimensions

    FIREPLACE DIMENSIONS RIGHT SIDE VIEW FRONT VIEW LEFT SIDE VIEW GAS LINE GAS LINE ACCESS ACCESS ELECTRICAL VENT COLLAR ACCESS STANDOFFS NAILING FLANGES VENT COLLAR GLASS FRAME ASSEMBLY GAS LINE ACCESS TOP VIEW GAS CONTROLS RATING PLATE AND SWITCHES AND LABELS Dimension 34 3/4"...
  • Page 10: Clearances

    CLEARANCES Figure 4 Clearance to Combustibles Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 3" (76 mm) Figure 5 Clearances Clearance from top of fireplace to ceiling is 36” Clearance from side of fireplace to adjacent sidewall is 6”.
  • Page 11: Locating Fireplace

    LOCATING FIREPLACE NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of 6 inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
  • Page 12: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing a New Main Gas Cock the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas cock. Z223.1 CAN/CGA-B149 (.1 or .2) installation code. A manual main gas cock should be located in the vicinity of the unit.
  • Page 13: Installation

    INSTALLATION Framing and Finishing Vent Pipe Clearance Choose unit location. NOTICE: Maintain one inch of clearance around top vent pipe. Frame in fireplace with a header across the top. It is important See Figure 11B. For rear vent, maintain a minimum 1” clearance to to allow for finished face when setting the depth of the frame.
  • Page 14 INSTALLATION Flush Mount Mantel Installation The fireplace must extend 3/4” beyond finished wall surface when using a flush mount mantel. Refer to Figure 12 to locate nailing flanges on fireplace sides. Mark and drill two 1/8” holes into fireplace side to mount each nailing flange. Use eight 1/2” hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.
  • Page 15 INSTALLATION Flush Wall Installation Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed.
  • Page 16: Installation

    INSTALLATION REAR ONLY, STRAIGHT OUT THE BACK CORNER INSTALLATION TOP, 90° ELBOW TO HORIZONTAL OUT THE WALL Nat models only LP and Nat models "A" "B" 44 7/8" 6" 5 1/8" to 6 1/2" (1140mm) (152.4mm) (130mm to 165mm) 31 3/4" 9" 8 1/8" to 9 1/2" (228.6mm) (206.4mm to 241mm) (806.5mm)
  • Page 17 VENTING FIREPLACE - TOP (LP & NAT MODELS) Venting Graph (Dimensions in Feet) To Use the Vent Graph 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph.
  • Page 18: Venting Fireplace - Top

    VENTING FIREPLACE - TOP (continued) Installation of Flue Heat Shield Remove flue insulation. Remove two screws on outside of inlet vent adapter. See Figure 22. Lift top shield placing flue heat shield around flue. Replace two screws on outside of inlet vent adapter. See Figure 23. Bend tab at top front of flue heat shield if necessary to maintain air gap between flue pipe and flue heat shield.
  • Page 19 VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
  • Page 20 VENTING FIREPLACE - TOP (continued) Figure 28 Figure 27 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE Positioning the Fireplace FIREPLACE HARD ELBOW DIMENSIONS SERIES "A" "B" "C" DVP36DP 43-1/2" 4-1/2" 6-1/2" (1105mm) (114mm) (165mm) FIREPLACE FLEX PIPE 90 DEGREE BEND...
  • Page 21: Examples - Top Vent Run

    EXAMPLES - TOP VENT RUN Figure 31 Figure 30 Figure 32 31451-2-1013 Page 21...
  • Page 22: Rear Vent Conversion

    REAR VENT CONVERSION Converting flue take-off to rear venting When switching out the flue and inlet vent collars to run horizontally off the rear vent, the following steps must be taken. 4. Reinstall the inlet cover plate over the top inlet opening with 4 1. Remove the inlet vent collar (8 screws) and flue collar (4 screws) screws.
  • Page 23: Venting Fireplace - Rear

    VENTING FIREPLACE - REAR (NAT GAS MODELS ONLY) Venting Graph (Dimensions in Feet) To Use the Vent Graph 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph.
  • Page 24: Examples - Rear Vent Run

    EXAMPLES - REAR VENT RUN Model Maximum Pipe Length H1 DVP36 24" Nat models only Figure 36 Nat models only Figure 34 Model Maximum Pipe Length H1 DVP36 24" Nat models only Nat models only Figure 37 Figure 35 Page 24 31451-2-1013...
  • Page 25: Vent Clearances

    VENT CLEARANCES Figure 38 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤ 100,000 Btuh (30 kW) clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances <...
  • Page 26: Framing And Finishing

    6-5/8” VENTING FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 27 6-5/8” VENTING FRAMING AND FINISHING Figure 41 Figure 43 See Horizontal Termination Page 29 and Vertical Termination Page 30-31. Figure 42 31451-2-1013 Page 27...
  • Page 28: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 44 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three 3" (76mm) on top, and 1" (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding.
  • Page 29: Horizontal Termination

    HORIZONTAL TERMINATION NOTICE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided.
  • Page 30: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail When terminating the vent cap near an exterior wall or overhang, on the underside of the roof and drive this nail through this center maintain minimum clearances as shown in Figure 48. point.
  • Page 31: Vertical Termination

    VERTICAL TERMINATION (continued) NOTICE: When installing this vent system in a chase, it is always good building practice to insulate the chase as you would the outside walls of your home. This is especially important for cold climate installations. Upon completion of building your chase framing, install the vent system by following the instructions in this manual.
  • Page 32: Dvvk-4Fv Direct Vent Termination Kit

    DVVK-4FV DIRECT VENT TERMINATION KIT This termination kit can only be used with Empire Comfort Sys- WARNING tems direct vent fireplaces listed for use with DVVK-4FV Verti- Failure to follow these instructions may create a possible cal Flex Vent Kit. Please review the instructions packaged with fire hazard and will void the warranty. your fireplace and verify the fireplace model number. Check that this flex vent system is listed for use with your fireplace model prior to starting the installation.
  • Page 33 DVVK-4FV DIRECT VENT TERMINATION KIT PRE-INSTALLATION INFORMATION: CAUTION This flex vent kit can be installed either vertically or horizontally Items Required For Installation: off of Direct Vent Series fireplaces but must only terminate verti- Tools Building Supplies cally. Phillips Screwdriver Framing Materials Hammer Wall Finishing Materials Saw and/or saber saw Caulking Material (Noncombustible)
  • Page 34 DVVK-4FV DIRECT VENT TERMINATION KIT Next, determine the location for the cutout in the roof opening. Step-By-Step Installation: This opening must be large enough to provide a minimum 1” Unpack vent components and check all items for shipping air space clearance from the vertical vent pipe to any combus- damage.
  • Page 35 DVVK-4FV DIRECT VENT TERMINATION KIT 10. With the flex vent assembly and the 48” long hard pipe com- 13. Now the pre-assembled vent system may be carried to the ponents laid out on the floor, begin securing these parts to- roof, then lowered through the roof cutout opening (see step gether.
  • Page 36 DVVK-4FV DIRECT VENT TERMINATION KIT 17. To attach the vent connections at the fireplace, be sure the 7” 19. Once the lower connections are made and the flex pipe is diameter adapter collar has been installed per step 3. Apply a secured with support bands as required (3 feet minimum be- bead of silicone sealant to the 4”...
  • Page 37 DVVK-4FV DIRECT VENT TERMINATION KIT Figure 57 31451-2-1013 Page 37...
  • Page 38 DVVK-4FV DIRECT VENT TERMINATION KIT Vertical Flex Termination Kit Item Quantity Number Item Description Repair Part No. Supplied 4”/7” Vertical Termination Cap MF100038 Roof Support Kit MF100503 2 Ply Alum Flex 4” Diameter by 6 ft. MF04ALA2F006 2 Ply Alum Flex 7” Diameter by 6 ft. MF07ALA2F006 4”/7”...
  • Page 39: Dvvk-4F Flex Vent Instructions - Top Vent Only

    DVVK-4F FLEX VENT INSTRUCTIONS - TOP VENT ONLY The DVVK-4F FLEX VENT KIT includes the following compo- Remove the 6-⅝” diameter Vent collar from the fireplace. nents: Replace this collar with the 7” diameter Flex Vent adapter • Horizontal Termination Cap collar provided with the vent kit.
  • Page 40: Dvvk-4Re Vent Kit Installation Instructions

    DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS Installing Wall Thimble/Firestop Assembly CAUTION 1. Fix fireplace to permanent location. If using rigid venting system, Sharp edges, use protective gloves when installing. install up to the location where it will exit the building. 2. Cut hole in wall for wall thimble/firestop assembly (Figure 59) Tools Needed for Installation: into your combustible wall.
  • Page 41 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS Cutting Vent Tubes 7. Remove outside mounting plate with tube attached from wall. This is the most important part of the installation. With Mark and cut the extra length of the 6 5/8” (168mm) diameter the fireplace (and the rigid venting system if used) fixed to its tube from the opposite end.
  • Page 42: Dvvk-4Re Vent Kit Installation Instructions

    DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS Follow correct option according to venting method. Connecting Directly to Fireplace Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected directly to If the air inlet and flue outlet tubes are to be connected to a rigid the unit (no rigid venting system is being used), then the gasket venting system (and not directly to the back of the unit), then do provided must be used to seal the 4”...
  • Page 43: Propane/Lp Gas Conversion

    PROPANE/LP GAS CONVERSION Air Shutter Setting Burner Orifice Maxitrol Valve Conversion - Direct Ignition Only Opening "A" Propane/LP Orifice Figure 64 FULL OPEN 1.55 mm Figure 63 31451-2-1013 Page 43...
  • Page 44: Log Placement (4 Log Set)

    LOG PLACEMENT (4 LOG SET) Before you begin: This fireplace is supplied with a set of four ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber.
  • Page 45: Millivolt System Operating Instructions

    MILLIVOLT SYSTEM OPERATING INSTRUCTIONS 750 Millivolt System Initial Lighting The standing pilot (750 millivolt system) is a continuous burning Upon completing the gas line or turning the gas valve on after it has pilot. The pilot remains ON even when the main burner is OFF. been in the “OFF”...
  • Page 46 MILLIVOLT SYSTEM OPERATING INSTRUCTIONS STANDING PILOT OPERATING INSTRUCTIONS Installation of Remote Receiver REMOTE/OFF/ON Switch Place remote receiver on the floor of fireplace behind the louver as The fireplace is equipped with a REMOTE/OFF/ON switch. A far forward as possible. wire harness is attached to the REMOTE/OFF/ON switch. The Attention: The Velcro loop and hook are not necessary in this red, black and green (wires) female push-ons attach to the installation but can be used to secure remote receiver.
  • Page 47: Millivolt System Standing Pilot Wiring Diagram

    MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM Figure 70 31451-2-1013 Page 47...
  • Page 48: Millivolt System Standing Pilot Lighting Instructions

    MILLIVOLT SYSTEM STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When • If you cannot reach your gas supplier, call the fire depart- lighting the pilot, follow these instructions exactly. ment.
  • Page 49: Millivolt System Standing Pilot Troubleshooting

    MILLIVOLT SYSTEM STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1. Spark ignitor will not light pilot after repeated triggering of c. Defective valve. piezo ignitor button. —Turn valve knob to ON. Place REMOTE/OFF/ON switch a. Defective ignitor (no spark electrode) to ON. Check with millivolt meter at thermopile terminals. —Check for spark at electrode and pilot; if no spark and Millivolt meter should read greater than 200 millivolts.
  • Page 50: Direct Ignition Lighting Instructions

    DIRECT IGNITION LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. BEFORE LIGHTING smell all around the appliance area for Use only the wall switch or remote control switch to turn the gas.
  • Page 51: Direct Ignition Wiring Diagram

    DIRECT IGNITION WIRING DIAGRAM LED CODES Steady ON Normal operation, power ON to control 2 Flashes 3 unsuccessful ignition trials 3 Flashes Main burner flame failed 4 times during a single heating cycle 4 Flashes Interrupt power for 5 seconds to reset control Steady Flash Flame detected out of sequence Figure 71...
  • Page 52: Initial Start Up Gas Line Purge

    INITIAL START UP GAS LINE PURGE NOTICE: UNIT MUST BE PROPERLY GROUNDED FOR ELECTRONIC IGNITION TO FUNCTION. On initial installation, or after extended periods where the fireplace has not been used, gas lines may require purging. The installer or qualified service person may use the following purge procedures to prevent the delays that would be caused by waiting for the lockout periods between tries for ignition.
  • Page 53: Propane/Lp Gas Conversion

    PROPANE/LP GAS CONVERSION The conversion shall be carried out in accordance with the 10. Remove air shutter from orifice fitting. requirements of the provincial authorities having jurisdiction 11. Remove natural gas main burner orifice from orifice fitting. and in accordance with the requirements of the CSA B149.2 12. Install propane/LP main burner orifice marked 1.55 mm. installation code (Canada) and with the requirements of the Important: Failure to install the correct orifice will result in National Fuel Gas Code Z223.1/NFPA 54 (United States).
  • Page 54: Ipi Electronic System Operating Instructions

    IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE OPTIONAL REMOTE CONTROLS The electronic control valve system includes the ability to switch Optional remote controls are available for use with this appliance. the pilot from a standing pilot mode to an intermittent pilot mode. It is recommended that the remote receiver be placed either in a •...
  • Page 55: Ipi Electronic System Wiring Diagram

    IPI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
  • Page 56: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C. Use only the remote control or manual remote receiver manual on/off switch, a remote control, or by switching the switch to operate the gas valve.
  • Page 57: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit.
  • Page 58 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
  • Page 59 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING 31451-2-1013 Page 59...
  • Page 60: Rf Operating Instructions

    RF OPERATING INSTRUCTIONS RF VALVE OPERATION (AF-4040 Electronic Gas Valve system wires on the Control Module. only) When the remote/off switch is in the REMOTE position the Please refer to the separate instructions for detailed operation and appliance will operate from the Remote Control transmitter. programming of the Multi-function Remote Control. The Control Module must be programmed to the Remote Control.
  • Page 61: Rf Maintenance Instructions

    RF MAINTENANCE INSTRUCTIONS MAINTENANCE TROUBLESHOOTING Maintenance frequency must be determined individually for each IMPORTANT: All service and trouble-shooting procedures should application. Some considerations are: be performed by an experienced qualified service technician. • Exposure to water, dirt, chemicals and heat can damage the If the pilot will not stay lit: gas control and shut down the control system.
  • Page 62: Rf Wiring Diagram

    RF WIRING DIAGRAM NOTICE: For "RF" Fireplace models with Premium Multi-Function Remote Control, Refer to the separate instructions for operation of the remote control system. Figure 74 Page 62 31451-2-1013...
  • Page 63: Rf Standing Pilot Lighting Instructions

    RF STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted with C. Use only the remote control to operate the gas control the remote control. When lighting the pilot, follow these knob. Never use tools. If valve does not operate, don't...
  • Page 64: Maintenance And Service

    MAINTENANCE AND SERVICE Only glass approved for use by the manufacturer in fireplace may NOTICE be used for replacement. The glass replacement should be done It is normal for appliances fabricated of steel to give off by a licensed or qualified service person. some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your CAUTION: furnace heat exchanger or car engine. 1.
  • Page 65 MAINTENANCE AND SERVICE Reassembly and Resealing Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage. All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person.
  • Page 66: Parts View

    PARTS LIST Index Part Number Description DVP36DP31(N,P) DVP36DP51N DVP36DP71(N,P) DVP36DP91(N,P) R7654 R7654 R7654 R7654 Insulation, Flue 17425 17425 17425 17425 Retainer, 4” Flue R7566 R7566 R7566 R7566 Vent Adapter R7573 R7573 R7573 R7573 Inlet Vent Gasket 17155 17155 17155 17155 Flue Outlet Assembly M163 M163 M163...
  • Page 67 PARTS LIST Index Part Number Description DVP36DP31(N,P) DVP36DP51N DVP36DP71(N,P) DVP36DP91(N,P) R7615 Cord Set R8144 Wire Harness (DI) R11123 Wire Harness (IP) 18880 Blower Shield 18858 Blower Base FBB4 FBB4 FBB4 R7731 Blower Assembly R7831 Blower Wire Assembly R10352 R10352 R10352 R10352 Twig, Top Branch R10350 R10350...
  • Page 68 PARTS VIEW Page 68 31451-2-1013...
  • Page 69: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing...
  • Page 70: Fbb4 Variable Speed Blower Installation

    FBB4 VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas 5. Insert blower assembly into interior, bottom of fireplace. inlet supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw on fireplace back and NOTICE: Junction box on right side of fireplace must be pre- push blower assembly against fireplace back.
  • Page 71 FBB4 VARIABLE SPEED BLOWER INSTALLATION R7731 BLOWER MOTOR 31920 SWITCH ASSEMBLY R4192 SPEED CONTROL KNOB R4186 SPEED CONTROL 31451-2-1013 Page 71...
  • Page 72: Junction Box Wiring Installation Instructions

    JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCOR- DANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
  • Page 73: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. Accessory Description Model Number...
  • Page 74: Quick Reference Guide

    Empire Comfort Systems Web Site www.empirecomfort.com 918 Freeburg Avenue Belleville, Illinois 62220-2623 The Studio Series Direct Vent Zero Clearance GAS-FIRED Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVP36DP31(N,P)-2 DIRECT IGNITION PILOT: DVP36DP51N-1 INTERMITTENT PILOT: DVP36DP71(N,P)-3 REMOTE RF: DVP36DP91(N,P)-3 Fireplace requires one of the following fronts: Arched: DCF36B(FB,CM,HP), DCF(36,42)T(FB,CM,HP) Rectangular: DCF36A(FB,CM,HP) Fireplace requires one of the following ceramic liners: DVP36D2A, DVP36D2H, DVP36DG All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 75: Firebox Dimensions

    Empire Comfort Systems Web Site www.empirecomfort.com 918 Freeburg Avenue Belleville, Illinois 62220-2623 The Studio Series Direct Vent Zero Clearance GAS-FIRED Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVP36DP31(N,P)-2 DIRECT IGNITION PILOT: DVP36DP51N-1 INTERMITTENT PILOT: DVP36DP71(N,P)-3 REMOTE RF: DVP36DP91(N,P)-3 Fireplace requires one of the following fronts: Arched: DCF36B(FB,CM,HP), DCF(36,42)T(FB,CM,HP) Rectangular: DCF36A(FB,CM,HP) Fireplace requires one of the following ceramic liners: DVP36D2A, DVP36D2H, DVP36DG All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 76: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.

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