Grizzly G8622 Instruction Manual
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Grizzly G8622 Instruction Manual

Grizzly G8622 Instruction Manual

Sliding table tilting spindle shaper
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SLIDING TABLE

TILTING SPINDLE SHAPER
MODEL G8622

INSTRUCTION MANUAL

COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
OCTOBER, 2002. PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE
MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

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  • Page 1: Sliding Table

    INSTRUCTION MANUAL COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 2002. PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    MITER ASSEMBLY ...29-30 SHAPER ACCESSORIES ...30 MAINTENANCE ...31 GENERAL ...31 TABLE...31 LUBRICATION ...31 V-BELT ...31 SCHEDULE...31 WIRE DIAGRAM...32 CLOSURE ...33 MACHINE DATA...34 PARTS BREAKDOWN AND PARTS LISTS ...35-41 WARRANTY AND RETURNS ...42 G8622 Tilting Spindle Sliding Table Shaper Table Of Contents PAGE...

  • Page 4: Safety

    G8622 Tilting Spindle Sliding Table Shaper VISITORS...
  • Page 5 13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G8622 Tilting Spindle Sliding Table Shaper 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16. REDUCE THE RISK OF UNINTENTION- LENGTH 17.

  • Page 6: Additional Safety Instructions For Shapers

    Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 7: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS 220V Operation The Model G8622 Shaper is furnished with a 3450 R.P.M., 5 H.P., Single-Phase 220V motor, push-button ON/OFF magnetic starter switch, FORWARD/REVERSE switch and a cord set. Under normal use, the motor draws approximate- ly 25 amps @ 220V. We recommend a 30 amp circuit breaker.

  • Page 8: Extension Cords

    These requirements are not necessarily comprehensive. You must be sure that your particular electrical configu- ration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 9: General Information/Commentary

    G8622 are available. Please refer to the current Grizzly catalog for more information. We are also pleased to provide this manual with the Model G8622. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre- sents our latest effort to produce the best docu- mentation possible.

  • Page 10: Unpacking

    Unpacking The Model G8622 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
  • Page 11 The Model G8622 Hardware and Qty: ⁄ " Spindle 1" Spindle ⁄ " Spindle ⁄ " Spindle Nut 1" Spindle Nut ⁄ " Spindle Nut Spacer Set Hold-Downs Hold-Down Bars Hold-Down Brackets Fence Pieces Fence Mounts Dust Port Safety Guard...

  • Page 12: Clean Up

    Most commercial shop floors will be adequate for the 770 lb. weight of the Model G8622. Some floors may require additional support. Contact an archi- tect or structural engineer if you have any ques- tion about the ability of your floor to handle the weight.

  • Page 13: Assembly

    Failure to do so could result in injury. Beginning Assembly Most of your Model G8622 Shaper has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps.

  • Page 14: Spindles

    Spindles The Model G8622 comes with 1 dles like those in Figure 6. The spindles must be inserted correctly and remain stable in order to produce quality work. When installing and chang- ing spindles, make sure the spindle seats snugly...

  • Page 15: Handles

    Tighten the shaft setscrew into the groove to lock the bar in place as shown in Figure 10. Figure 10. Tightening setscrew with hex key. G8622 Tilting Spindle Sliding Table Shaper Install the round knobs shown in Figure 11 onto both ends of the bar.

  • Page 16: Guard

    Figure 15. Figure 15. Adjustment shaft to fence bracket. Insert the adjustable handle (Figure 16) into the fence bracket, and thread it into the guard body. Figure 16. Adjustable handle. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 17: Guard Cover

    Figure 17. Attach wooden fence assembly. G8622 Tilting Spindle Sliding Table Shaper ''-18 x 1'' Phillips ® To mount the guard cover:...

  • Page 18: Hold-Downs

    Figure 19. Hold-downs on workpiece. -16- Miter Assembly The miter gauge for the Model G8622 features a clamp and special fence. The miter gauge assembly can be mounted on either end of the table, depending on the type of desired cut or cut- ting direction.
  • Page 19 Figure 24. G8622 Tilting Spindle Sliding Table Shaper Figure 24. Installing the miter fence. Tighten the hex bolts that secure the fence to the miter gauge.

  • Page 20: Adjustments

    (one is shown in Figure 26) which are in the lowest groove of the motor pulley and move the pulley into posi- tion. Tighten the setscrews when the align- ment is satisfactory. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 21: V-Belt Tension

    Failure to do this may result in seri- ous personal injury. Speed Changes The Model G8622 Shaper is equipped with a V- belt drive system that controls the speeds. To change spindle speeds: Unplug the machine. Loosen the two motor plate bolts and slide the motor toward the spindle assembly.

  • Page 22: Aligning The Fence

    If they do not stay flush or are not square to the miter fence, repeat steps 1-4 until they are true. During operation, move the infeed and outfeed fences away from the workpiece before cutting. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 23: Tilting Spindle

    G8622 Tilting Spindle Sliding Table Shaper Table Insert The Model G8622 is supplied with a special table insert that allows room for the spindle to tilt. Using this insert offers more support for the workpiece and reduces the amount of chips that can fall into the machine.

  • Page 24: Test Run

    FWD position. Run the Model G8622 for a short time to ensure that the moving parts are working properly with no excessive vibration. If any problem develops, correct it before attempting to use the machine.

  • Page 25: Operation

    WE STRONGLY RECOMMEND that you read books, trade magazines, or get for- mal training to maximize the potential of your shaper. G8622 Tilting Spindle Sliding Table Shaper loose clothing Your shaper is equipped with a forward and reverse switch as shown in Figure 32. In many instances, it will be necessary to flip the cutter over and reverse the cutter rotation.

  • Page 26: Cutter Installation

    Although the miter assembly does aid in safety, common sense should always be used during every shaping operation. Table Lock Figure 34. Table lock. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 27: Spindle Height

    Disconnect power to the machine when perform- ing any adjustments or maintenance. Failure to do this may result in seri- ous personal injury. G8622 Tilting Spindle Sliding Table Shaper Straight Shaping Read the entire manual before making any cuts with Serious personal injury...
  • Page 28 Figure 38. Figure 38. Fence adjustment for blind cuts. Always cut the end grain first when putting an edge around the perimeter of your work- piece. See Figure 39. Figure 39. Sequence for multiple cuts. G8622 Tilting Spindle Sliding Table Shaper...

  • Page 29: Rub Collars

    There are two types of rub collars—solid and ball- bearing. We recommend against the use of solid rub collars. Grizzly carries an extensive line of ball bearing rub collars designed for use with Grizzly shapers. See the current catalog for list- ings.

  • Page 30: Pattern Work

    Also, unless your jig is designed to touch the rub collar before contacting the blade, a starting fixture must be used to begin your cut. G8622 Tilting Spindle Sliding Table Shaper Workpiece fits here (guard removed for clarity).

  • Page 31: Freehand Shaping

    G8622 Tilting Spindle Sliding Table Shaper Miter Assembly When the workpiece is clamped to the table using the miter assembly, crosscuts can be made with a much greater degree of safety.

  • Page 32: Shaper Accessories

    Because of the steady feed rate, power feed- ers can also produce cleaner, more consis- tent cuts. Check the current Grizzly catalog for available power feeders. Because of the wide range of fences and guards that can be built in the shop, explaining their con- struction is beyond the scope of this manual.

  • Page 33: Maintenance

    General Regular periodic maintenance on your Model G8622 ensures its optimum performance. Make a habit of inspecting your shaper each time you use Check for the following conditions and repair or replace when necessary.

  • Page 34: Wire Diagram

    -32- G8622 Tilting Spindle Sliding Table Shaper...

  • Page 35: Closure

    Washington location using the address in the General Information section. The specifications, drawings, and photographs illustrated in this manual represent the Model G8622 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no oblig- ation on the part of Grizzly.

  • Page 36: Machine Data

    ...Spindle Height Scale In Inches And MM ...Sliding Table Rides On Eight Shielded And Lubricated Ball Bearings Specifications, while deemed accurate, are not guaranteed. -34- MACHINE DATA SLIDING TABLE SHAPER G8622 Tilting Spindle Sliding Table Shaper SHEET ⁄ '' x 14 ⁄ "...

  • Page 37: Parts Breakdown And Parts Lists

    G8622 Tilting Spindle Sliding Table Shaper -35-...
  • Page 38 -36- G8622 Tilting Spindle Sliding Table Shaper...
  • Page 39 G8622 Tilting Spindle Sliding Table Shaper -37-...
  • Page 40 -38- G8622 Tilting Spindle Sliding Table Shaper...
  • Page 41 G8622 Tilting Spindle Sliding Table Shaper -39-...
  • Page 42 EXT SNAP RING 15MM WASHER ⁄ " BOLT HEX HD BOLT HEX HD V-BELT A-30 4L300 V-BELT A-28 4L280 BEARING 6008 ZZ EXT SNAP RING 40MM G8622 Tilting Spindle Sliding Table Shaper ⁄ " ⁄ "-20X1 ⁄ " ⁄ "-16 X ⁄...
  • Page 43 LOCK WASHER 153 PW01 WASHER 155 P5913Z155 KNOB 201 P8621 TABLE 202 P8621202 ECCENT PULLEY SHAFT 203 PR12M C-RING R35 G8622 Tilting Spindle Sliding Table Shaper ⁄ " 204 P6202 205 P8621205 206 PLW01 207 PSB08 ⁄ " (L.H.) 208 PSB64 209 PN06 "...

  • Page 44: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 45: Warranty Card

    Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
  • Page 46 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 48 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • – Trusted, Proven and a Great Value! ® Grizzly Is The Industry Leader! ® SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...

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