Grizzly G7215Z Manual

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Owner's manual (58 pages)

Parts breakdown (9 pages)

Owner's manual (58 pages)

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For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made to this machine since the owner's manual was printed:

•

Added an additional spindle enclosure guard.

•

Changed spindle cartridge support fasteners.

Aside from this information, all other content in the owner's manual applies and MUST be read and under-

stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

New Parts

168

169

170

REF PART #

DESCRIPTION

P5913Z012 HEX NUT 3/8-16

P5913Z013 LOCK WASHER 3/8

123

P5913Z123 LOCK WASHER 1/4

168

P5913Z168 SET SCREW 3/8-16 X 1

169

P5913Z169 SET SCREW 3/8-16 X 1/2

170

P5913Z170 KNOB BOLT 1/4-20 X 1/2

171

P5913Z171 FRONT GUARD EXTENSION PLATE

172

P5913Z172 FRONT SPINDLE ENCLOSURE GUARD

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

READ THIS FIRST

170

123

171

172

#BL18760 PRINTED IN TAIWAN

Model G5913Z/G7215Z/G8622

***IMPORTANT UPDATE***

For Machines Mfd. Since 1/17

and Owner's Manual Printed 2001

New Inventory

Inventory

A. Front Spindle Enclosure Guard .................. 1

B. Front Guard Extension Plate ...................... 1

C. V-Belt A28 (G8622) .................................... 1

D. Knob Bolts

⁄

"-20 x

E. Flat Washers

Knob Bolts

⁄

"-16 x 1" (G5913Z, G7215Z) . 2

Knob Bolts

⁄

"-16 x 1" (G8622) .................. 4

G. Spacer Set (G8622—Not Shown) ............ 22

⁄

" .............................. 2

⁄

" ......................................... 4

Qty

Table of Contents

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Summary of Contents for Grizzly G7215Z

Page 1 For Machines Mfd. Since 1/17 and Owner's Manual Printed 2001 For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com The following changes were recently made to this machine since the owner's manual was printed: •...
Page 2 To minimize the risk of injury, the spindle enclo- guard (for G5913Z/G7215Z, see Pages 18–19; sure guard must be adjusted so it encloses as for G8622, see Pages 14–15).
Page 3 TILTING SPINDLE SHAPER MODEL G8622 INSTRUCTION MANUAL COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. OCTOBER, 2002. PRINTED IN TAIWAN...
Page 4 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
Page 5: Table Of Contents
Table Of Contents PAGE SAFETY SAFETY RULES FOR ALL TOOLS ...................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ...........4 CIRCUIT REQUIREMENTS ......................5 220V OPERATION ........................5 GROUNDING ........................5 EXTENSION CORDS ......................6 WIRING ..........................6 GENERAL INFORMATION/COMMENTARY ................7 UNPACKING ........................8-9 CLEAN UP ...........................10 SITE CONSIDERATIONS ....................10 ASSEMBLY ..........................11 BEGINNING ASSEMBLY ....................11 HANDWHEEL ........................11...
Page 6: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
Page 7 Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 14. MAINTAIN TOOLS WITH CARE. Keep sure your extension cord is in good condi- tools sharp and clean for best and safest tion. Conductor size should be in accor- performance.
Page 8: Additional Safety Instructions For Shapers
Additional Safety Instructions For Shapers NEVER ALLOW YOUR HANDS to come THE USE OF PUSH STICKS as safety within 12 inches of the cutters. Never pass devices in some applications is smart; in your hands directly over or in front of the others it can be quite dangerous.
Page 9: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS Grounding 220V Operation The Model G8622 Shaper is furnished with a In the event of an electrical short, grounding 3450 R.P.M., 5 H.P., Single-Phase 220V motor, reduces the risk of electric shock by providing push-button ON/OFF magnetic starter switch, electric current a path of least resistance to dis- FORWARD/REVERSE switch and a cord set.
Page 10: Extension Cords
Extension Cords Wiring We do not recommend the use of extension A wiring diagram is provided at the back of this cords on 220V equipment. It is much better to manual should it be necessary to repair or revise arrange the placement of your equipment and the wiring.
Page 11: Section 3: General Information
If you have any service questions or parts requests, please call or write to us at the location listed below. Grizzly Industrial, Inc. is proud to offer the Model G8622 Shaper. This shaper is part of Grizzly’s Grizzly Industrial, Inc.
Page 12: Unpacking
Unpacking The Model G8622 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
Page 13 The Model G8622 Hardware and Qty: ⁄ " Spindle 1" Spindle ⁄ " Spindle ⁄ " Spindle Nut 1" Spindle Nut ⁄ " Spindle Nut Spacer Set Hold-Downs Hold-Down Bars Hold-Down Brackets Fence Pieces Fence Mounts Dust Port Safety Guard Multi Wrench 10, 19, 23, 26, 37mm 1 3mm Allen Wrench...
Page 14: Clean Up
Most solvent cleaner or citrus-based degreaser such commercial shop floors will be adequate for the as Grizzly’s G7895 Degreaser. Avoid chlorine- 770 lb. weight of the Model G8622. Some floors based solvents as they may damage painted sur- may require additional support.
Page 15: Section 4: Assembly
SECTION 4: ASSEMBLY Switch Pedestal Keep clothing rolled up and out of the way of machinery and keep Turn the switch pedestal upright to install it on the hair pulled back. back of the shaper. Have another person hold it in place, then reach inside and thread the nuts onto the bolts.
Page 16: Spindles
Spindles The Model G8622 comes with 1 ⁄ ", 1", & ⁄ " Align spindles like those in Figure 6. The spindles must These be inserted correctly and remain stable in order to Parts produce quality work. When installing and chang- ing spindles, make sure the spindle seats snugly and that there is enough drawbar threaded into the bottom of the spindle to safely secure it in...
Page 17: Handles
Handles Install the round knobs shown in Figure 11 onto both ends of the bar. The guard adjuster is used to secure the guard to the table and to allow the guard to be loosened for adjustment. To assemble the guard adjuster: Install the bar into the guide shaft as shown in Figure 9.
Page 18: Guard
Guard Fence Assembly To mount the fence brackets to the guard body: To mount the cutter guard to the table, place the guard over the threaded holes on the table, and Make sure all rust protective grease has insert the shaft guide into the guard as shown in been removed from the fence pieces.
Page 19: Guard Cover
Guard Cover To install the wood facing: Secure the wooden fence pieces (as shown in Figure 17) with the ⁄ ''-18 x 1'' Phillips ® head screws, washers, and hex nuts pro- To mount the guard cover: vided. Place the guard cover over the threaded If using your own wood faces, make sure the holes on top of the guard body as shown in countersunk holes in your fence material are...
Page 20: Hold-Downs
Hold-Downs Miter Assembly Hold-downs are used to hold the workpiece flat on The miter gauge for the Model G8622 features the table and snug against the fence as shown in a clamp and special fence. The miter gauge Figure 19. To assemble the spring hold-downs: assembly can be mounted on either end of the table, depending on the type of desired cut or Slide a hold-down plate into each of the cast...
Page 21 With the provided washer, thread the adjust- able handle through the miter gauge and into the table as shown in Figure 22. Figure 24. Installing the miter fence. Tighten the hex bolts that secure the fence to the miter gauge. Figure 22.
Page 22: Section 5: Adjustments
SECTION 5: ADJUSTMENTS Adjustment Setscrew Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Disconnect power to the machine when perform- ing any adjustments or maintenance. Failure to do this may result in seri- ous personal injury.
Page 23: V-Belt Tension
V-Belt Tension You should be able to deflect the belt ⁄ " with moderate finger pressure. This may seem tight compared to most other V-belts, but since the belt is small and runs fast, this amount of tension is necessary. The V-belt will slip if too loose, and will squeal or cause vibration if too tight.
Page 24: Aligning The Fence
Aligning The Fences Setting Miter Gauge You will need to square the miter gauge each The following procedure ensures that the fence is time it is removed from the table. To do this: parallel with itself and square to the table. Ensure that the fence halves are aligned and Check that the bolts through the wood facing that the miter assembly is correctly assem-...
Page 25: Tilting Spindle
Tilting Spindle Table Insert The Model G8622 Shaper has a tilting spin- The Model G8622 is supplied with a special table dle feature to allow a wider variety of profiles. insert that allows room for the spindle to tilt. Using Spindles can be tilted when needed as long as this insert offers more support for the workpiece the cutterheads do not hit the table insert or table...
Page 26: Test Run
Test Run Disconnect power to the machine when perform- ing any adjustments or Once assembly is complete and adjustments are maintenance. Failure to done to your satisfaction, you are ready to start do this may result in seri- the machine. ous personal injury.
Page 27: Section 6: Operation
SECTION 6: OPERATION Rotation Keep loose clothing rolled up and out of the way of machinery and Your shaper is equipped with a forward and keep hair pulled back. reverse switch as shown in Figure 32. In many instances, it will be necessary to flip the cutter over and reverse the cutter rotation.
Page 28: Cutter Installation
Cutter Installation Table Lock Your shaper operates at speeds of 3600, 5100, The sliding table works with the clamping miter 8000 and 10,000 R.P.M. 3 ⁄ " or larger cutters gauge to allow you to secure your workpiece to must be operated at the slowest speed. the table and to make cuts by sliding the table.
Page 29: Spindle Height
Spindle Height Straight Shaping To adjust the cutter height: Loosen the spindle lock shown in Figure Read the entire manu- al before making any cuts with your shaper. Move the spindle up or down with the Serious personal injury handwheel until the desired position is may result if safety or obtained.
Page 30 Loosen the mounting screws on the fence Run a test piece through the shaper as faces and set the face ends to barely clear shown in Figure 38. the cutter. This allows the maximum support possible for the workpiece while passing the cutter.
Page 31: Rub Collars
There are two types of rub collars—solid and ball-bearing. We recommend against the use of solid rub collars. Grizzly carries an extensive line of ball bearing rub collars designed for use with Grizzly shapers. See the current catalog for list- ings.
Page 32: Pattern Work
Pattern Work Make the jig stable, using proven methods and materials, and fasten the hand holds for operator comfort and safety. Secure your workpiece on the three sides When using a pattern, the rub collar can be posi- that will not be cut with toggle clamps, or tioned either above, below or between cutters.
Page 33: Freehand Shaping
Miter Assembly About starting fixtures: The purpose of the starting fixture is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting When the workpiece is clamped to the table using position using the starting fixture for support, the miter assembly, crosscuts can be made with Then swung into the cutter while holding the a much greater degree of safety.
Page 34: Shaper Accessories
Because of the steady feed rate, power feed- ers can also produce cleaner, more consis- tent cuts. Check the current Grizzly catalog for available power feeders. Because of the wide range of fences and guards that can be built in the shop, explaining their con- struction is beyond the scope of this manual.
Page 35: Section 7: Maintenance
SECTION 7: MAINTENANCE Lubrication Disconnect power to the machine when perform- ing any adjustments or The only parts on this machine that require peri- maintenance. Failure to odic lubrication are the ways where the cartridge do this may result in seri- slide rides on the elevation housing and where ous personal injury.
Page 36: Wire Diagram
-32- G8622 Tilting Spindle Sliding Table Shaper...
Page 37: Section 8: Closure
The following pages contain general machine rent catalog for complete information regarding data, parts diagrams/lists, troubleshooting guide Grizzly's warranty and return policy. If you need and Warranty/Return information for your Model additional technical information relating to this G8622 Tilting Spindle Sliding Table Shaper.
Page 38: Machine Data
MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G8622 TILTING SPINDLE SLIDING TABLE SHAPER Design Type ..................... Floor Model Overall Dimensions: Fixed Table ....................35 ⁄ '' x 14 ⁄...
Page 39: Parts Breakdown And Parts Lists
G8622 Tilting Spindle Sliding Table Shaper -35-...
Page 40 -36- G8622 Tilting Spindle Sliding Table Shaper...
Page 41 111A 112A 113A 113B 114A 108A 108B 115A 115B 116A 116B 117A 117B G8622 Tilting Spindle Sliding Table Shaper -37-...
Page 42 -38- G8622 Tilting Spindle Sliding Table Shaper...
Page 43 G8622 Tilting Spindle Sliding Table Shaper -39-...
Page 44 REF PART # DESCRIPTION REF PART # DESCRIPTION P8622001 SLIDING TABLE P8622059 METAL HANDWHEEL P8622002 SET SCREW 5/16-18 X 5/8 P8622060 HANDLE P8622003 PHLP HD SCR 10-24 X 3/4 P8622061 KEY 5 X 5 X 30 P8622004 TABLE INSERT P8622062 HEX NUT 1/4-20 P8622005 PHLP HD SCR 1/4-20 X 1/2...
Page 45 HEX BOLT 3/8-16 X 1 P8622152 LOCK WASHER 1/2 P8622253 FLAT WASHER 3/8 P8622153 HEX NUT 1/2-13 P8622254 FLAT WASHER 5/16 P8622155 KNOB 1001 P86221001 GRIZZLY NAMEPLATE 8 X 3.5" P8622201 TABLE 1002 P86221002 PULLEY LABEL G8622 Tilting Spindle Sliding Table Shaper -41-...
Page 46: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
Page 47: Warranty Card
___No ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw Would you allow us to use your name as a reference for Grizzly customers ___Lathe ___Vacuum Veneer Press in your area? Note: We never use names more than three times. ___Mortiser...
Page 48 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
Page 50 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® Visit Our Website Today And Discover Why Grizzly Is The ® Industry Leader! • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR...

This manual is also suitable for:

G5913z G8622