Grizzly G9984 Instruction Manual

Grizzly oscillating belt edge sander instruction manual model g9984/g9985
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OSCILLATING BELT
EDGE SANDER
MODEL G9984/G9985
INSTRUCTION MANUAL
COPYRIGHT © APRIL 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.

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Summary of Contents for Grizzly G9984

  • Page 1 OSCILLATING BELT EDGE SANDER MODEL G9984/G9985 INSTRUCTION MANUAL COPYRIGHT © APRIL 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN.
  • Page 2 To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil- ter out microscopic particles. G9984/G9985 Oscillating Belt Edge Sander...
  • Page 3: Table Of Contents

    6. OPERATIONS TEST RUN...19 SANDING BELTS ...19 7. MAINTENANCE GENERAL ...20 TABLES ...20 LUBRICATION...20 8. CLOSURE ...21 WIRING DIAGRAM ...22-23 DATA SHEET...24-25 PARTS DIAGRAM AND LIST ...26-35 WARRANTY AND RETURNS ...38-40 G9984/G9985 Oscillating Belt Edge Sander Table Of Contents PAGE...
  • Page 4: Safety

    G9984/G9985 Oscillating Belt Edge Sander VISITORS...
  • Page 5 15. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recom- mended accessories. The use of improper accessories may cause risk of injury. G9984/G9985 Oscillating Belt Edge Sander 16. REDUCE THE RISK OF UNINTENTION- 17. MANY WOODWORKING TOOLS CAN LENGTH 50ft 100ft 18.
  • Page 6: Additional Safety Instructions For Edge Sanders

    NEVER sand tapered or pointed stock with the point facing the feed direction. Always wear a dust mask when operating the Model G9984/G9985. Using this machine pro- duces sawdust which may cause allergic reac- tions problems. G9984/G9985 Oscillating Belt Edge Sander respiratory...
  • Page 7: Circuit Requirements

    The motor will safely draw about 16 amps at 220V under load. If you operate the Model G9984 on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and the circuit breaker still trips, have the circuit inspected by a qualified electrician.
  • Page 8: Grounding

    These requirements are not nec- essarily comprehensive. You must be sure that your particular electrical configuration actually complies with local and state codes. Ensure compliance by checking with your should local municipality or a licensed electrician. plug G9984/G9985 Oscillating Belt Edge Sander...
  • Page 9: Introduction

    The Model G9984 and G9985 are identical machines except for the phase operation of the motors. The Model G9984 is equipped with a 3 H.P., 220V single-phase motor and the Model G9985 is equipped with a 3 H.P., 220V three- phase motor.
  • Page 10: Unpacking

    Unpacking The Model G9984/G9985 is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, immediately call Customer Service for advice. The Model G9984/G9985 has two lifting rings located on the top of the access door as shown in Figure 3.
  • Page 11: Piece Inventory

    Failure to do so could result in injury. G9984/G9985 Oscillating Belt Edge Sander Piece Inventory After all the parts have been removed from the carton, you should have: • (2) Base Support •...
  • Page 12: Hardware Recognition Chart

    40mm ⁄ 45mm 50mm 55mm ⁄ 60mm ⁄ 65mm ⁄ 70mm 75mm Wing Slotted Screw Button Flange Head Bolt Screw Phillips Phillips Head Head Sheet Metal Bolt Screw G9984/G9985 Oscillating Belt Edge Sander ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄...
  • Page 13: Clean Up

    Most commer- cial or home shop floors should be sufficient to carry the weight of the Model G9984/G9985. If you question the strength of your floor, you can opt to reinforce it. Ensure that the stand or bench you use with the Model G9984/G9985 is capable of supporting the machine.
  • Page 14: Assembly

    Failure to do so could result in injury. Beginning Assembly Most of your Model G9984/G9985 has been assembled at the factory, but some parts must be assembled or installed after delivery. TOOLS REQUIRED: You will need a small adjustable wrench, a flat and Phillips head screw- driver, and a machinist’s square.
  • Page 15: Base Supports

    Figure 7. Be sure the lock washer is between the hex bolt head and the flat washer when installing. Bolt Here Figure 7. Attaching base supports to main base. G9984/G9985 Oscillating Belt Edge Sander -13-...
  • Page 16: Adjustments

    Failure to comply may result in serious personal injury. Power Switch The Model G9984/G9985 must be turned ON to visually check the results of certain adjustments made to the sander; however, actual adjustments should never be performed while the machine is plugged in.
  • Page 17: Sanding Belt Rotation

    Service Department immediately. Sanding Belt Rotation Sticker Figure 10. Sanding belt rotation arrow. G9984/G9985 Oscillating Belt Edge Sander To replace the sanding belt: 1. Disconnect the machine from the power source! 2. Lift the access door to allow easy access to the sanding belt and the tensioning lever.
  • Page 18: Sanding Belt Tracking

    2. Move the main table to the desired height as shown in Figure 13. 3. While holding the main table at the desired height, tighten the lock handles loosened in Step 1. Figure 13. Adjusting main table height. G9984/G9985 Oscillating Belt Edge Sander...
  • Page 19: Main Table Angle

    Figure 14. Main table angle adjustment lever. 6. We recommend using a square to adjust and/or verify the main table angle scale accu- racy as shown in Figure 15. G9984/G9985 Oscillating Belt Edge Sander Figure 15. Setting main table to 90°. ⁄ " clearance...
  • Page 20: Side Table Height

    2. Move the side table to the desired position. 3. While holding the side table in the desired position, tighten the lock handle loosened in Step 1. Lock Handle Figure 19. Lock handle for side table angle. G9984/G9985 Oscillating Belt Edge Sander...
  • Page 21: Operations

    Using this machine pro- duces sawdust which may cause allergic reac- tions problems. G9984/G9985 Oscillating Belt Edge Sander Once assembly is complete and adjustments are adjust- done to your satisfaction, you are ready to test run the machine. Turn on the power supply at the main panel.
  • Page 22: General

    General Regular periodic maintenance of your Model G9984/G9985 will ensure its optimum perfor- mance. Make a habit of inspecting your machine each time you use it. Check for the following con- ditions and repair or replace when necessary: Loose mounting bolts.
  • Page 23: Closure

    Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI). G9984/G9985 Oscillating Belt Edge Sander We recommend you keep a copy of our current catalog for complete information regarding war- ranty and return policy. If you need additional...
  • Page 24: Wiring Diagram

    -22- G9984/G9985 Oscillating Belt Edge Sander...
  • Page 25 G9984/G9985 Oscillating Belt Edge Sander -23-...
  • Page 26: Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9984 OSCILLATING EDGE SANDER Design Type... Floor Model Overall Dimensions and Specifications: Table Size...47 Overall Height (With Handle Up) ...45 Table Height (from bottom of base) ...33" to 41"...
  • Page 27: Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9985 OSCILLATING EDGE SANDER Design Type... Floor Model Overall Dimensions and Specifications: Table Size...47 Overall Height (With Handle Up) ...45 Table Height (from bottom of base) ...33"~41"...
  • Page 29 HEX BOLT M10-1.5 X 30 46 P9984046 ELECTRICITY LABEL 47 P9984047 READ MANUAL LABEL 48 P9984048 SAFETY GLASSES LABEL 49 P9984049 UNPLUG MACHINE LABEL G9984/G9985 Oscillating Belt Edge Sander ⁄ " ⁄ " ⁄ " ⁄ " " X 138 ⁄...
  • Page 31 COVER 147 PS03M PHLP HD SCR M6-1.0 X 8 148 P9984148 LOCK HANDLE M12-1.75 X 40 149 P9984149 ID/WARNING LABEL G9984 149 P9985149 ID/WARNING LABEL G9985 G9984/G9985 Oscillating Belt Edge Sander ⁄ " ⁄ " ⁄ " ⁄ " ⁄...
  • Page 33 219 PR11M EXT RETAINING RING 25mm 220 P9984220 SHAFT 221 P9984221 DUST HOOD 222 PW07 FLAT WASHER 223 PLW01 LOCK WASHER 224 PS16M PHLP HD SCR M8-1.25 x 16 G9984/G9985 Oscillating Belt Edge Sander ⁄ " ⁄ " ⁄ " -31-...
  • Page 35 331 P9984331 THREADED ROD M12-1.75 X 140 332 PW01 FLAT WASHER 333 P9984333 STAR KNOB 335 P9984335 SHAFT 336 P6205 BEARING NSK6205 337 P9984337 ROLLER 338 PR11M EXT RETAINING RING 25mm G9984/G9985 Oscillating Belt Edge Sander ⁄ " ⁄ " -33-...
  • Page 37 PHLP HD SCR M8-1.25 X 20 436 P9984436 DRIVE WHEEL 437 PW06M FLAT WASHER 12 PLW05M LOCK WASHER 12mm 439 PSB36M CAP SCREW M12-1.75 X 25 G9984/G9985 Oscillating Belt Edge Sander ⁄ " ⁄ " ⁄ " ⁄ " ⁄...
  • Page 38 NOTES -36- G9984/G9985 Oscillating Belt Edge Sander...
  • Page 39 NOTES G9984/G9985 Oscillating Belt Edge Sander -37-...
  • Page 40: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 41 Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________...
  • Page 42 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here...

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