Grizzly G9922 Owner's Manual

Grizzly G9922 Owner's Manual

Oscillating spindle sander
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MODEL G9922
OSCILLATING SPINDLE SANDER
OWNER'S MANuAL
Copyright © 2000 By grizzly industrial, inC. rEVisEd MarCh, 2010 (JB)
WARNING: NO PORTION Of ThIS MANuAL MAy bE REPRODuCED IN ANy ShAPE
OR fORM WIThOuT ThE WRITTEN APPROvAL Of GRIzzLy INDuSTRIAL, INC.
(For models manuFactured since 12/01) #JB10570 printEd in China

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Summary of Contents for Grizzly G9922

  • Page 1 MODEL G9922 OSCILLATING SPINDLE SANDER OWNER'S MANuAL Copyright © 2000 By grizzly industrial, inC. rEVisEd MarCh, 2010 (JB) WARNING: NO PORTION Of ThIS MANuAL MAy bE REPRODuCED IN ANy ShAPE OR fORM WIThOuT ThE WRITTEN APPROvAL Of GRIzzLy INDuSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use.
  • Page 3: Table Of Contents

    INTRODuCTION ... 4 Foreword ... 4 contact info ... 4 Functional overview ... 4 identification ... 5 SECTION 1: SAfETy ... 8 SECTION 2: CIRCuIT REQuIREMENTS ... 11 110V operation ... 11 SECTION 3: SETuP ... 12 setup safety ... 12 items needed for setup ...
  • Page 4: Introduction

    INTRODuCTION foreword We are proud to offer the Model g9922 oscillating spindle sander. this machine is part of a grow- ing grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...
  • Page 5: Identification

    Identification figure 1. identification. A. sanding table b. sanding drum C. table angle lock Knob D. Machine Base E. Machine stand on/oFF switch G. table Miter slot h. Miter gauge g9922 (mfg. since 12/01)
  • Page 6: Machine Data Sheet

    Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G9922 OSCILLATING SPINDLE SANDER Product Dimensions: Weight... 86 lbs. length/Width/height... 26 x 26 x 39-1/2 in. Foot print (length/Width)... 25-1/2 x 25 in.
  • Page 7 The information contained herein is deemed accurate as of 6/15/2008 and represents our most recent product specifications. Model G9922 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g9922 (mfg. since 12/01) PAGE 2 OF 2...
  • Page 8: Section 1: Safety

    Wear protective hair covering to contain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF OPERATING DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. OPERATING MACHINERY. g9922 (mfg. since 12/01)
  • Page 9 15. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. g9922 (mfg. since 12/01) 16. REMOVE CHUCK KEYS OR ADJUSTING TOOLS. Make a habit of never leaving chuck keys or other adjustment tools in/on the machine—especially near spindles!
  • Page 10 Like all power tools, there is danger asso- ciated with the Model G9922 Oscillating Spindle Sander. Accidents are frequently caused by lack of familiarity or failure to pay attention.
  • Page 11: Section 2: Circuit Requirements

    Minimum Circuit size ... 15 amps g9922 (mfg. since 12/01) Power Connection Device the Model g9922 comes with a 5-15 plug, similar to figure 2, to connect the machine to power. Grounding Prong is Longest of the Three...
  • Page 12: Section 3: Setup

    When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SuffOCATION hAzARD! Immediately discard all plas- tic bags and packing materi- als to eliminate choking/suf- focation hazards for children and animals. g9922 (mfg. since 12/01)
  • Page 13: Inventory

    N. spare sanding sleeve ... 1 O. upper Braces 14" ... 4 lower Braces 20" ... 4 Q. legs ... 4 g9922 (mfg. since 12/01) figure 3. inventory 1 figure 4. inventory 2 if any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them;...
  • Page 14: Hardware Recognition Chart

    Recognition Chart -14- g9922 (mfg. since 12/01)
  • Page 15: Clean Up

    5. Cleaner/degreaser available from grizzly. g9922 (mfg. since 12/01) Site Considerations floor Load refer to the Machine Data Sheet for the weight and footprint specifications of your machine.
  • Page 16: Mounting To Shop Floor

    8. Machine mount example. NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. g9922 (mfg. since 12/01)
  • Page 17: Assembly

    Assembly assembly for the Model g9922 consists of put- ting together the machine stand, attaching the machine to the stand, then inserting the sanding spindle. To assemble the machine: lay out two legs, one upper brace and one lower brace, then connect them using four M8-1.25 x 16 carriage bolts, four 10mm flat...
  • Page 18 With the help of an assistant, turn the entire assembly right-side-up and place it in the location where it will be used. level the machine as you fully tighten all 20 hex nuts (figure 15). figure 15. tightening hardware. upper Braces tighten (x20) g9922 (mfg. since 12/01)
  • Page 19 (figure 17). Hex Bolt figure 17. removing dust cover. g9922 (mfg. since 12/01) 12. secure the sanding drum into the spindle by holding the spindle stationary with a 17mm wrench while tightening the drum with a 19mm wrench, as shown in figure 18.
  • Page 20: Test Run

    —if the machine starts, immediately stop the machine. the switch disabling feature is not working correctly. this safety feature must work properly before proceeding with regular operations. Call tech support for help. g9922 (mfg. since 12/01)
  • Page 21: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. g9922 (mfg. since 12/01)
  • Page 22: Table Tilt

    Table Tilt the table on the Model g9922 can be tilted up to 45° for sanding beveled edges. To tilt the table: disConnECt sandEr FroM poWEr! loosen the two lock knobs, located on each side of the table tilt assembly (figure 22).
  • Page 23: Contour Sanding

    (mfg. since 12/01) Miter Gauge the Model g9922 includes a miter gauge that can be used for sanding miter-cut edges at angles from -60° to 60º. To use the miter gauge:...
  • Page 24: Sanding Sleeve

    OFF. -24- Sanding Sleeve the sanding sleeves on the Model g9922 can be replaced when they become worn or damaged. To replace sanding sleeves: disConnECt sandEr FroM poWEr!
  • Page 25: Section 5: Accessories

    Compatible with safety glasses! figure 32. half-mask respirator with disposable cartridge filters. g9922 (mfg. since 12/01) PRO-STICK Abrasive Surface Cleaners ® Extend the life of your sanding discs and sleeves! Choose the pro-stick control or without a handle for more usable area.
  • Page 26 5 h1476—2" x 5 h1477—2" x 5 h1478—2" x 5 these aluminum oxide sanding sleeves are a direct replacement for the Model g9922 oscillating spindle sander. available in 60-150 grit. mobile Base. ® figure 37. 3-Pack sanding sleeves.
  • Page 27: Section 6: Maintenance

    • Lubricate the table tilt assembly. Cleaning Cleaning the Model g9922 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. if any resin has built up, use a resin dissolving cleaner to remove it.
  • Page 28 -28- Ball oiler figure 39. Ball oiler (dust cover removed for clarity). g9922 (mfg. since 12/01)
  • Page 29: Section 7: Service

    1. too much pressure against sleeve. clog quickly or 2. sanding softwood. burn. g9922 (mfg. since 12/01) Troubleshooting possible solution 1. insert disabling key. 2. inspect all lead connections on motor for loose or open connections. 3. test/replace switch.
  • Page 30: Wiring Diagram

    40. Motor wiring. -30- Wiring Diagram View this page in color at www.grizzly.com. 250MFD Capacitor Capacitor Ground figure 41. on/oFF switch wiring. MOTOR 110V 125VAC Start Start 250MFD 125VAC WARNING! SHOCK HAZARD! Disconnect power before working on wiring. g9922 (mfg. since 12/01)
  • Page 31: Parts Breakdown

    86-1 * V2 Fits Models Produced After 12/01 g9922 (mfg. since 12/01) Parts breakdown 48 76 55, 55V2* 1A (Version 2 Fits Models Produced After 01/06) 1 (Version 1 Fits Models Produced Prior to 01/06) 29, 29V2* 28, 28V2* 26, 26V2*...
  • Page 32: Parts List

    REF PART # DESCRIPTION P9922001A FACE MOUNT MOTOR 1/2HP V2.01.06 1A-1 PC250A S CAPACITOR 250MFD 125VAC V2.01.06 1A-2 P9922001A-2 CAPACITOR COVER V2.01.06 1A-3 P9922001A-3 MOTOR FAN COVER V2.01.06 1A-4 P9922001A-4 MOTOR FAN V2.01.06 1A-5 P9922001A-5 JUNCTION BOX V2.01.06 g9922 (mfg. since 12/01)
  • Page 33 Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 34 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
  • Page 35: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 36 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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