Majestic fireplaces DV580 Homeowner's Installation And Operating Manual
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Majestic fireplaces DV580 Homeowner's Installation And Operating Manual

Majestic fireplaces DV580 Homeowner's Installation And Operating Manual

Direct vent gas fireplace
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See also: Operating Manual
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF
LIFE.
FOR OUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
sue any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Direct Vent Gas Fireplace
Models: DV360, DV580
Homeowner's Installation and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Operating Manual
6357
DV360/580
2/04
C E RT I F I E D
20010667 4/07 Rev. 6

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Summary of Contents for Majestic fireplaces DV580

  • Page 1 Direct Vent Gas Fireplace Models: DV360, DV580 INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

  • Page 2: Table Of Contents

    DV360/580 Series Direct Vent Gas Fireplace Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Installation & Important Curing/Burning Information

    California Health & Safety Code Sec. 25249.6 of the high surface temperatures of this fireplace and should stay away to avoid burns or ignition of cloth- DV360 / DV580 ing. Certified To 3. Children should be carefully supervised when in the same room as your fireplace.

  • Page 4: Operating Instructions Fireplace Dimensions

    S - Rough Opening Width Rough Opening Height Electrical Gas Line Access Access Fig. 2 Fireplace specifications and framing dimensions. 2261b Ref. DV360 DV580 DV360 41” (1041 mm) Specs - top vent 47” (1194 mm) 1/25/00 djt 37” (940 mm) 41¹⁄₄” (1048 mm) 36”...

  • Page 5: Framing Dimensions

    R - Rough Opening Width Rough Opening Height Electrical Gas Line Access Access Fig. 3 Fireplace specifications and framing dimensions. 2261a Ref. DV360 DV580 DV360 41” (1041 mm) 47” (1194 mm) Specs rear vent 1/25/00 djt 37” (940 mm) 41¹⁄₄” (1048 mm) 36”...

  • Page 6: Locating Your Fireplace

    DV360/580 Series Direct Vent Gas Fireplace Locating Your Fireplace Maintain minimum 3/4” (19 mm) clear- ance to combustibles Fireplace Louvre Assembly LU584-1 Top of Combustion Chamber Fig. 3 Locating gas fireplace. LU584-1 Locating unit A) Flat on wall B) Cross corner C) **Island Bottom of Door Trim 2/4/99 djt...

  • Page 7: Final Finishing

    6” (152 mm) 7¹⁄₂” (191 mm) 4” (101 mm) 5¹⁄₂” (140 mm) Fig. 5a Adjustable drywall strip (nailing flange) for DV580. 2” (51 mm) 3¹⁄₂” (89 mm) Final Finishing Fig. 4b Combustible mantel leg minimum installation. Noncombustible materials such as brick or tile can be...

  • Page 8: Gas Specifications

    DV360/580 Series Direct Vent Gas Fireplace 1/2” Gas Supply Gas Specifications 1/2” NPT x 3/8” Flare Shut- MAX. MIN. off Valve INPUT INPUT 3/8” Flex Line MODEL FUEL CONTROL B.T.U.H B.T.U.H. (from valve) DV360RN Natural Gas Millivolt Hi/Lo 30,000 18,500 DV360RP Propane Millivolt Hi/Lo...

  • Page 9: Alternate Switch Location

    DV360/580 Series Direct Vent Gas Fireplace 7. Connect the ground wire of the supply line to the Alternate Switch Location green screw of the socket assembly. The remote switch can be installed on either side of 8. Refit the socket assembly back into the electrical the access door.

  • Page 10: Electronic Gas Control Valve

    DV360/580 Series Direct Vent Gas Fireplace Electronic Gas Control Valve This appliance may be fitted with a Synetek ignition module. Installation of the remote on/off starter switch or wall thermostat on electronic ignition units. 1. Thread the wiring through the holes on the side panels of the appliance.

  • Page 11: Optional Top Vent Application

    DV360/580 Series Direct Vent Gas Fireplace CAUTION: Remove insulation. Insulation extends Optional Top Vent Application beyond opening in top of unit. Be sure to The DV360/580 fireplace is shipped as a rear vent unit. remove all insulation before completing If the layout requires a top vent, convert the unit follow- conversion.

  • Page 12: General Venting

    DV360/580 Series Direct Vent Gas Fireplace General Venting There must not be any obstruction such as bushes, gar- Your fireplace is approved to be vented either through den sheds, fences, decks or utility buildings within 24” the side wall, or vertical through the roof. (610 mm) from the front of the termination hood.

  • Page 13: General Venting Information - Termination Location

    DV360/580 Series Direct Vent Gas Fireplace General Venting Information - Termination Location INSIDE CORNER DETAIL ����� ������ Fixed Operable Closed CFM145a AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET Canadian Installations US Installations CFM145a A = Clearance above grade, veranda, porch, 12”...

  • Page 14: General Information Assembling Vent Pipes

    DV360/580 Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Alcove Applications* Outside Corner Combustible 6" (152 mm) Combustible 6" (152 mm) Noncombustible 2" (51 mm) Noncombustible 2" (51 mm) Balcony - Balcony - with no side wall with perpendicular side wall...

  • Page 15: How To Use The Vent Graph

    DV360/580 Series Direct Vent Gas Fireplace Twist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
  • Page 16 DV360/580 Series Direct Vent Gas Fireplace Vent Opening for Combustible Walls 9³⁄₈” (240 mm) Rear Vent Top View 20” (508 mm) Max. 10³⁄₈” (265 mm) DVR584-600 Framing Detail Fireplace Hearth Fig. 20 Rear vent application, no elbows. 20” Opening for Noncombustible Wall DVR584-600 20”...

  • Page 17: Vertical Sidewall Application & Installation

    DV360/580 Series Direct Vent Gas Fireplace Finished Wall Rise Vent Termination FP1472 Fig. 26 There must be a 1/2” rise per foot length. Vertical Sidewall Application Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations FP1472 as to vent configurations apply and must be strictly...
  • Page 18 DV360/580 Series Direct Vent Gas Fireplace 7’ 3 x 90° 3 x 90° Elbows (2.1 m) Elbows 10’ (3 m) FP1176 8’ Fig. 27 Maximum three (3) 90° elbows per installation. (2.4 m) 36" (914mm) Max. 36" V584-201 (914mm) Max. Fig.
  • Page 19 DV360/580 Series Direct Vent Gas Fireplace Vertical Sidewall Installation Max. Length Adjustable Zero Twist Lock Pipe 12” (305 mm) Clearance Sleeve Step 1 #8 Screws (2) Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole #8 Screws location.
  • Page 20 DV360/580 Series Direct Vent Gas Fireplace 4” Flex Vent Pipe 12" (305mm) Spacer Spring 6" (152mm) 5" (127mm) 6³⁄₄" (172mm) FP1474 FP1182 Fig. 36 Install spacer springs. Fig. 35 Horizontal length requirement. Step 4 Step 7 FP1474 Install the 4” (102 mm) flex vent pipe to the appliance Apply high temperature sealant to 4”...

  • Page 21: Below Grade Installation

    DV360/580 Series Direct Vent Gas Fireplace Do not back fill around snorkel. Below Grade Installation A clearance of at least 4” must be main- When it is not possible to meet the required vent ter- tained between the snorkel and the soil. minal clearances of 12”...
  • Page 22 DV360/580 Series Direct Vent Gas Fireplace Vertical Through-the-Roof Installation Max. Height 40’ (12.2 m) 1. Locate your fireplace. Min. Height 8’ (2.4 m) 2. Plumb to center of the (4”) flue collar from ceiling above and mark position. 3. Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 mm x 240 mm). Max.
  • Page 23 DV360/580 Series Direct Vent Gas Fireplace 3 #5 Sheet Metal Typical Roof Screws per Joint Support Typical Ceiling Application Support Sealant Application FP1184 Storm Collar Fig. 43 Venting supports. FP1184 Typical roof/ceiling support apps. Min. 2' (610 mm) TWL101a Fig. 45 Roof flashing. TWL101a Twist Lock Pipe 2/8/99 djt...

  • Page 24: Venting Components

    DV360/580 Series Direct Vent Gas Fireplace Venting Components 7TDVRVT - Through the wall Rear Vent Termination Starter Kit - 584A venting components Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) rear vent term 4/6/99 djt Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination Kit Starter Kit - Model 7TDVSKV - Vertical Venting...

  • Page 25: Operating Instructions Glass Information

    DV360/580 Series Direct Vent Gas Fireplace Operating Instructions Window Frame Glass Information Assembly Only glass approved by CFM Corporation Fireplace Front should be used on this fireplace. • The use of any non-approved replace- ment glass will void all product warranties. Clamps •...

  • Page 26: Installation Of Logs

    DV360/580 Series Direct Vent Gas Fireplace Screw Screw Log Identification Chart Burner Logs DV360 DV580 Log Front Left 20010673 Log Front Right 20010672 Log Rear 20010675 Log Top Left Grate Log Top Right 20010676 Hearth Panels Log Front Center Front of Unit...
  • Page 27 DV360/580 Series Direct Vent Gas Fireplace Figure 51 2. Place the log overlay. Hold the overlay with the flat side down and large cut out for the middle flame Log Overlay on the right. Set the overlay on top of the burner toward the left front inside the stop bracket on the left end and the bend on the front left of the burner.
  • Page 28 LG395 just rest bottom cut out log onto the grate assembly. Fig. 55 DV580 log, burner lava rock and ember placement. 5. Place top right log (E13). 7. Place large lava rock around the front grate. Use log’s bottom hole to locate it onto rear log right...

  • Page 29: Burner Lava Rock Placement

    DV360/580 Series Direct Vent Gas Fireplace Flame Characteristics Burner Lava Rock Placement It is important to periodically perform a visual check of Place burner lava rock on the burner in front of the front the pilot and the burner flames. Compare them to the logs.
  • Page 30 DV360/580 Series Direct Vent Gas Fireplace Yellow Flame Yellow Flame LG444 DV360 Red Glow ����� ����� �� ��� ������ ���� ��� LG396 DV580 Red Glow Fig. 59 Correct burner flame apperance for DV360 and DV580. ����� ����� ��� ������ ���� 20010667...

  • Page 31: Lighting And Operating Instructions (Honeywell Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- Follow the gas supplier’s instructions.

  • Page 32: Lighting And Operating Instructions (Sit Valve)

    DV360/580 Series Direct Vent Gas Fireplace Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGHTING THE APPLIANCE Follow the gas suppliers instructions.

  • Page 33: Instructions For Rf Comfort Valve

    DV360/580 Series Direct Vent Gas Fireplace Instructions for RF Comfort Control Valve Shut Off Procedure The Comfort Control Valve allows remote control of If the manual switch is in the REMOTE position, the temperature, fan and flame appearance. transmitter can shut off the main burner and fan. How- ever, the control is still on and a command from the NOTE: The antenna should hang in free air away from transmitter can turn on the main burner or fan.
  • Page 34 DV360/580 Series Direct Vent Gas Fireplace Delay Timer Mode Pilot Assembly The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
  • Page 35 DV360/580 Series Direct Vent Gas Fireplace LED Count Service Action Replace valve Confirm stepper motor connection exists Confirm fan connection exists and works Confirm gas type; jumper in place Replace thermopiles Turn fan ON NOTE: Some keys are not active. Auto Path If the manual switch is set to REMOTE, press...
  • Page 36 DV360/580 Series Direct Vent Gas Fireplace Comfort Valve System Control Sequence of Operation with Transmitter Set manual switch Five minute wait to local or remote period Light pilot burner Did the LED stop Review LED fail- blinking? ure analysis Release pilotstat knob Cycle switch once and leave in...

  • Page 37: Troubleshooting Gas Control (Honeywell Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting - Honeywell VS8421 Remove Window Frame Assembly Before Service Work START CHECK • Supply Line Hooked Up Gas Supply On • Shutoff Valve Open • Lockout Has Engaged. Wait 60 Seconds And Try Again. •...

  • Page 38: Troubleshooting Gas Control (Sit 820 Millivolt Gas Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT NOVA 820 Millivolt Valve NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION...

  • Page 39: Troubleshooting Gas Control (Sit 822 Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System START •TURN GAS SUPPLY OFF CHECK: • LINE VOLTAGE (120VAC) • LOW VOLTAGE TRANSFORMER (19.5 minimum VAC) • TURN ON/OFF SWITCH • ON/OFF SWITCH TO CALL FOR HEAT "ON" •...

  • Page 40: Troubleshooting Gas Cotnrol (Sit 822 W/Synetek Electronic Control)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System SIT 822 Valve with Synetek Electronic Control Operating Diagram Abnormal Operation Normal Operation ON/OFF Switch Closed? 5 sec Inter-Trial Delay LED: Steady Flash? Safe Start Check On? Lockout: Flame detected out of sequence Reset by interrupting ON/OFF switch or power for 10 sec 0 Sec Purge...

  • Page 41: Fuel Conversion Instructions

    DV360/580 Series Direct Vent Gas Fireplace Conversions must be completed by qualified personnel Fuel Conversion Instructions 2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assem- To convert the DV360/580 units for use with a different bly to the valve using the new screws (E) supplied gas follow these instructions.
  • Page 42 Converting NG to LP, assemble the bracket/gas- ���� ��� ����� DV580 ket assembly to the burner tray assembly base by 1. Remove manifold mounting screw from burner. (Fig. unfastening the screw on the tray to the right side of ������...

  • Page 43: Installation Precautions

    DV360/580 Series Direct Vent Gas Fireplace moval Section” Page 24, Fig. 47) Burner Pan Shutter 2. Remove logs if previously installed. CAUTION: Logs Retaining may be hot! Screw 3. Remove and replace plug on lower right hand side of the valve; Red for LP and blue for NG. (Fig. 74) 4.
  • Page 44 2/15/99 djt Pilot burner tube assembly and the fettle in reverse order. Orifice DV580 1. Remove manifold mounting screw from burner. (Fig. 2. Remove burner orifice from manifold assembly using 3/8” wrench. (Fig. 70) 3. Install conversion orifices in place of orifices just CO106 removed.

  • Page 45: Cleaning The Standing Pilot Control System

    DV360/580 Series Direct Vent Gas Fireplace Maintenance Burner and Burner Compartment To obtain proper operation, it is imperative that the pilot It is important to keep the burner and the burner com- and burner’s flame characteristics are steady, not lifting partment clean.

  • Page 46: Replacement Parts

    DV360/580 Series Direct Vent Gas Fireplace 1. DV360 1 DV580 3a,b 22a-d 19 a/b 26a,b 24 a/b 35a/b 25 a/b 59a,b 57a,b 60a,b • 65a,b 72a,b 71a,b 10667 CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, DV360/580 without notice.
  • Page 47 DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 Log Set 20010671 10007545 Log Front Left 20010673 10007540 (E9) Log Front right 20010672 10007541 (E10) Log Rear 20010675 10007539 (E8) Log Top Left 10007543 (E12) Log Top Right...
  • Page 48 DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 Electrode Ignitor w/Cable 10001297 10001297 Nut Electrode 57886 57886 Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) 10001296 10001296 Thermocouple - RN/RP 53373 53373 Cable Ignitor - RN/RP...

  • Page 49: Fuel Conversion Kits

    DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description DV360 DV580 Transformer EN/EP 7522409 7522409 70a. Ignitor Module Honeywell EN/EP 20000005 20000005 70b. Ignition Control Synetek (EN) 10007939 71a. Valve - SIT 822 - EN 57884 71b. Valve - SIT 822 - EP 57883 72a.

  • Page 50: Optional Accessories

    DV360/580 Series Direct Vent Gas Fireplace Optional Accessories Method A Fan Kits Route the 6’ (1.8m) lead fitted to the unit to a conve- FK12 Fan Assembly niently located wall socket. 1. Open louvre assembly bottom. Method B 2. Install FK12 fan in back of unit between hearth sup- If the EB-1 receptacle box (Pt.

  • Page 51: Remote Controls

    DV360 DV360CRG Grey 2/23/99 djt Installation DV580 DV580CR Remove the existing louvre assembly top. Take care when handling the refractory panels as they are fragile until held in Assemble the Bay Window Kit according to the instruc- place and supported.

  • Page 52: Arch/Square Face Kit

    DV360/580 Series Direct Vent Gas Fireplace Arch/Square Face Kit for the DV360 Romanesque - Arch 41DVARFKB Black 41DVARFKR Rustic Bronze 41DVARFKS Pewter Romanesque - Square 41DVSRFKB Black 41DVSRFKR Rustic Bronze 41DVSRFKS Pewter Marquette - Arch 41DVAMTKB Black 41DVAMTKR Rustic Bronze 41DVAMTKS Pewter Marquette - Square...

  • Page 53: For Use In Mobile Homes: Model Dv360Rmh

    DV360/580 Series Direct Vent Gas Fireplace For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile Homes CAN/ CSA Z240 MH.
  • Page 54 DV360/580 Series Direct Vent Gas Fireplace a) Using a Torx T20 or slotted screwdriver, remove and save the three pressure regulator mount- ing screws (A), pressure regulator tower (B) and diaphragm (C). b) Ensure the rubber gasket (D) is properly posi- tioned and install the new Hi/ Lo pressure regula- tor to the valve using the new screws (E) supplied with the kit.

  • Page 55: Limited Lifetime Warranty

    DV360/580 Series Direct Vent Gas Fireplace PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY •...

  • Page 56: Energuide

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) DV360RN DV360RP DV360EN DV360EP DV360RFN DV360RFP DV580RN 51.1 DV580RP 51.1 DV580EN 51.1 DV580EP 51.1 DV580RFN 51.1 DV580RFP 51.1 CFM Corporation 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 •...

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