Majestic fireplaces DV580, DV360 Installation And Operating Manual
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Majestic fireplaces DV580, DV360 Installation And Operating Manual

Majestic fireplaces DV580, DV360 Installation And Operating Manual

Direct vent gas fireplace
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See also: Homeowner's Installation and Operating Manual , Operating Manual
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF
LIFE.
FOR OUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
sue any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Direct Vent Gas Fireplace
Models: DV360, DV580
Homeowner's Installation and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Operating Manual
6357
DV360/580
2/04
C E RT I F I E D
20010667 12/06 Rev. 5

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Summary of Contents for Majestic fireplaces DV580, DV360

  • Page 1 INSTALLER / CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. FOR OUR SAFETY Installation and service must be performed by a qualified installer,...

  • Page 2: Table Of Contents

    DV360/580 Series Direct Vent Gas Fireplace PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Installation

    Installation & Operating Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/CSA Z 240.4 code.

  • Page 4: Fireplace Dimensions

    DV360/580 Series Direct Vent Gas Fireplace Fireplace Dimensions (Installed as Top Vent) Electrical Access Fig. 2 Fireplace specifications and framing dimensions. Ref. Rough Opening Depth S - Rough Opening Width Rough Opening Height 2261b DV360 DV360 41” (1041 mm) Specs - top vent 1/25/00 djt 37”...

  • Page 5: Framing Dimensions

    Fireplace Dimensions (Installed as Rear Vent) Electrical Access Fig. 3 Fireplace specifications and framing dimensions. Ref. 20010667 DV360/580 Series Direct Vent Gas Fireplace Rough Opening Depth R - Rough Opening Width Rough Opening Height 2261a DV360 DV360 41” (1041 mm) Specs rear vent 1/25/00 djt 37”...

  • Page 6: Clearance To Combustibles

    DV360/580 Series Direct Vent Gas Fireplace Clearance to Combustibles Top of unit to ceiling ... 36” (914 mm) Front of unit to combustibles ... 36” (914 mm) Appliance Top of standoff ... 0” (0 mm) Bottom ... 0” (0 mm) Side ...

  • Page 7: Framing & Finishing

    Framing And Finishing Check fireplace to make sure it is levelled and properly positioned. To mount the appliance: Choose the location. DV360 (Fig. 5) 1. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used.

  • Page 8: High Elevations

    DV360/580 Series Direct Vent Gas Fireplace High Elevations Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level. For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.

  • Page 9: Eb-1 Electrical Box

    EB-1 Electrical Box The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the ab- sence of local codes, with the current CSA C22.1 Canadian Electrical Code. For USA installations, follow the local codes and the national Electrical Code ANSI/NFPA No.

  • Page 10: Optional Top Vent Application

    DV360/580 Series Direct Vent Gas Fireplace Optional Top Vent Application The DV360/580 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below. 1. Remove the 10 screws securing outer collar adapter to fireplace.

  • Page 11: General Venting

    Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • Venting terminals shall not be recessed into a wall or siding.

  • Page 12: General Venting Information - Termination Location

    DV360/580 Series Direct Vent Gas Fireplace General Venting Information - Termination Location CFM145a VENT TERMINATION A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2’...

  • Page 13: General Information Assembling Vent Pipes

    Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.

  • Page 14: Twist Lock Pipes

    DV360/580 Series Direct Vent Gas Fireplace Twist Lock Pipes When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.

  • Page 15: Rear Wall Vent Installation Twist Lock Pipe

    Rear Vent Top View 20” (508 mm) Max. Fig. 20 Rear vent application, no elbows. DVR584-600 20” (508 mm) Rear vent no elbows Max. 2/99 djt 45° Rear Vent Top View, Corner Installation Fig. 21 Rear vent application, one 45° elbow. Rear Wall Vent Installation FP836 Rear Vent-Top View...

  • Page 16: Vertical Sidewall Application & Installation

    DV360/580 Series Direct Vent Gas Fireplace Finished Wall Fig. 24 Side view of final unit location. FP1005 Rear Wall Vent Installations - Side View Vent Termination Flex Vent Pipe 1/25/00 djt Follow Steps 1 and 2 on Page 15. Step 3 Install the 4”...
  • Page 17 3 x 90° 3 x 90° Elbows Elbows Fig. 27 Maximum three (3) 90° elbows per installation. 36" (914mm) Max. Fig. 28 Maximum horizontal run with no rise. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36”...
  • Page 18 DV360/580 Series Direct Vent Gas Fireplace Vertical Sidewall Installation Twist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size.

  • Page 19: Vertical Sidewall Installation Flex Vent Pipe

    Fig. 35 Horizontal length requirement. Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by 2”...

  • Page 20: Below Grade Installation

    DV360/580 Series Direct Vent Gas Fireplace Below Grade Installation When it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7” (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

  • Page 21: Vertical Through-The-Roof Installation

    Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Max. 10’ (3 m) Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Fig. 40 Support straps for horizontal runs. 1 + 2 + 3 + 4 = 270°...
  • Page 22 DV360/580 Series Direct Vent Gas Fireplace Typical Roof Support Typical Ceiling Application Application Fig. 43 Venting supports. FP1184 Typical roof/ceiling support apps. Min. 2' (610 mm) Fig. 44 Minimum termination to roof clearance. Support FP1184 Fig. 45 Roof flashing. FP1185 3 #5 Sheet Metal Screws per Joint Sealant...

  • Page 23: Venting Components

    584A venting components rear vent term 4/6/99 djt 584B Vent components Starter Kit 2/25/99 djt 584C Vent components 584D 45 degree elbow Vent Components 2/25/99 djt 90 degree elbow 10/20/99 twistlock 584E 2/25/99 djt Venting Components 10/20/99 twist lock Telescope vent 584F 2/25/99 djt Venting Components...

  • Page 24: Operating Instructions Glass Information

    DV360/580 Series Direct Vent Gas Fireplace Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replace- ment glass will void all product warranties. • Care must be taken to avoid breakage of the glass. •...

  • Page 25: Installation Of Logs

    Screw Burner Hearth Panels Front of Unit Fig. 48 Hearth panel location. H100a hearth Panels Installation of Logs 1/27/00 djt Remove front glass. (Refer to “Window Frame As- sembly Removal” Section, Fig. 47) Remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants.
  • Page 26 DV360/580 Series Direct Vent Gas Fireplace 2. Place the log overlay. Hold the overlay with the flat side down and large cut out for the middle flame on the right. Set the overlay on top of the burner toward the left front inside the stop bracket on the left end and the bend on the front left of the burner.
  • Page 27 6. Place the log top cen- ter. Hold the log with the pointed end toward Rear the back. Match the two holes on the bottom of the log with the two pins on the top of the log front right. (Refer to Figure 53 for pin loca- tions) Set the log and lay it into the rear log.

  • Page 28: Burner Lava Rock Placement

    DV360/580 Series Direct Vent Gas Fireplace Burner Lava Rock Placement Place burner lava rock on the burner in front of the front logs. Do not place burner lava rock in the inside corners of the front logs. Large Lava Rock The large lava rock provided with this fireplace must be placed on the firebox base around the sides of the burner assembly and on the tray beneath the grate.
  • Page 29 Yellow Flame DV360 ����� ����� �� ��� ������ ���� ��� Fig. 59 Correct burner flame apperance for DV360 and DV580. 20010667 DV360/580 Series Direct Vent Gas Fireplace LG444 Red Glow DV580 Yellow Flame LG396 Red Glow ����� ����� ��� ������ ����...

  • Page 30: For Your Safety Read Before Lighting

    DV360/580 Series Direct Vent Gas Fireplace Lighting and Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally.

  • Page 31: Lighting And Operating Instructions (Sit Valve)

    Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. FOR YOUR SAFETY READ THE FOLLOWING WARNINGS A.

  • Page 32: Instructions For Rf Comfort Valve

    DV360/580 Series Direct Vent Gas Fireplace Instructions for RF Comfort Control Valve The Comfort Control Valve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL.

  • Page 33: Troubleshooting

    Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUTO mode, the room temperature, set tem- perature, flame and fan levels will be shown.
  • Page 34 DV360/580 Series Direct Vent Gas Fireplace LED Count Service Action Replace valve Confirm stepper motor connection exists Confirm fan connection exists and works Confirm gas type; jumper in place Replace thermopiles Turn fan ON NOTE: Some keys are not active. Auto Path If the manual switch is set to REMOTE, press...

  • Page 35: Comfort Valve System Control Sequence Of Operation With Transmitter

    Comfort Valve System Control Sequence of Operation with Transmitter Local Path If manual switch is set to LOCAL, did main burner light? Transmitter con- trols fan Turn pilotstat knob to PILOT to turn off main burner Turn pilotstat knob to OFF to turn valve completely 20010667 DV360/580 Series Direct Vent Gas Fireplace...

  • Page 36: Troubleshooting - Honeywell Vs8421

    DV360/580 Series Direct Vent Gas Fireplace Remove Window Frame Assembly Before Service Work START Gas Supply On ▼ Pilot Lights With Piezo Ignitor ▼ Pilot Stays Lit ▼ Pilot Lights Main Burner ▼ SYSTEM OK Troubleshooting - Honeywell VS8421 CHECK •...

  • Page 37: Troubleshooting Gas Control (Sit 820 Millivolt Gas Valve)

    Troubleshooting the Gas Control System NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. WARNING: Before doing any gas control service work, remove glass front. SYMPTOM 1. Spark ignitor will not light A.

  • Page 38: Troubleshooting Gas Control (Sit 822 Valve)

    DV360/580 Series Direct Vent Gas Fireplace Troubleshooting the Gas Control System START •TURN GAS SUPPLY OFF • TURN ON/OFF SWITCH TO CALL FOR HEAT "ON" POWER TO MODULE (24V NORMAL) SPARK ACROSS IGNITOR SENSOR GAP • TURN GAS ON PILOT BURNER LIGHTS? SPARK STOPS WHEN PILOT IS LIT? MAIN BURNER LIGHTS?

  • Page 39: Troubleshooting Gas Cotnrol (Sit 822 W/Synetek Electronic Control)

    Normal Operation ON/OFF Switch Closed? Safe Start Check On? 0 Sec Purge Ignition Trial: 30 sec Spark ON Pilot Valve ON. Has Flame been Detected within 30 sec? Spark Off. Main Valve ON. Pilot Flame Continuously Monitored Pilot Flame Sense OK? ON/OFF Switch Opened? Pilot and Main Valve OFF? 0 sec Post Purge?

  • Page 40: Fuel Conversion Instructions

    DV360/580 Series Direct Vent Gas Fireplace Conversions must be completed by qualified personnel Fuel Conversion Instructions To convert the DV360/580 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF.
  • Page 41 3. Using a 1/2” open end wrench remove the orifices. (Fig. 67) Front Burner Orifice (Refer to Table on Page 42) CO130 Fig. 67 Burner orifice replacement. 4. Converting LP to NG, remove bracket/gasket as- sembly by unfastening the screw which secures the �����...

  • Page 42: Installation Precautions

    DV360/580 Series Direct Vent Gas Fireplace Burner Pan Shutter Retaining Screw Shutter Front View CO103 Fig. 71 Remove air shutter from burner pan. Gas Conversion 6. Re-install manifold to burner pan. Air shutter 2/15/99 djt Pilot Orifice Conversion NOTE: It is not necessary to remove the pilot tube for conversion.
  • Page 43 unfastening the screw on the tray to the right side of the orifice. Slide the bracket/gasket assembly over the fitting on the manifold toward the back with the gasket to the right. Secure the bracket/gasket as- sembly using the screw removed earlier. (Fig. 67a) 5.

  • Page 44: Maintenance

    DV360/580 Series Direct Vent Gas Fireplace Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out.

  • Page 45: Replacement Parts

    1. DV360 24 a/b 25 a/b • 72a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DV360/580 20010667 DV360/580 Series Direct Vent Gas Fireplace 1 DV580 26a,b 59a,b 57a,b...
  • Page 46 DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description Log Set Log Front Left Log Front right Log Rear Log Top Left Log Top Right Log Top Center Left Log Top Center Log Overlay Volcanic Rock Ember (Package) Lava Rock (Burner) Burner Housing Assy - Nat.
  • Page 47 DV360/580 (continued) Ref. Description Electrode Ignitor w/Cable Nut Electrode Pilot tube 1/8” x 24” long w/fittings (SIT Pilot) Thermocouple - RN/RP Cable Ignitor - RN/RP Thermopile - RN/RP Pilot Top Convertible Hood Pilot 3 way 35a. Pilot Orifice #65 (Nat.) 35b.

  • Page 48: Fuel Conversion Kits

    DV360/580 Series Direct Vent Gas Fireplace DV360/580 (continued) Ref. Description Transformer EN/EP 70a. Ignitor Module Honeywell EN/EP 70b. Ignition Control Synetek (EN) 71a. Valve - SIT 822 - EN 71b. Valve - SIT 822 - EP 72a. Pilot Assembly SIT Top Conv. - EN 72b.

  • Page 49: Optional Accessories

    Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup- ports. (Fig. 79) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using a hard-wired EB-1 connector box.

  • Page 50: Remote Controls

    DV360/580 Series Direct Vent Gas Fireplace Remote Controls Optional remote control units are available to control different functions of the appliance. Model Functions Controlled ON/OFF ON/OFF and Temperature IMTFK Wall mounted thermostat control Ceramic Refractory Panels Ceramic refractory panels are available to line the fire- box area.

  • Page 51: Arch/Square Face Kit

    Arch/Square Face Kit for the DV360 Romanesque - Arch 41DVARFKB 41DVARFKR 41DVARFKS Romanesque - Square 41DVSRFKB 41DVSRFKR 41DVSRFKS Marquette - Arch 41DVAMTKB 41DVAMTKR 41DVAMTKS Marquette - Square 41DVSMTKB 41DVSMTKR 41DVSMTKS 20010667 DV360/580 Series Direct Vent Gas Fireplace Black Rustic Bronze Pewter Black Rustic Bronze...

  • Page 52: For Use In Mobile Homes: Model Dv360Rmh

    DV360/580 Series Direct Vent Gas Fireplace For Use in Mobile Homes: Model DV360RMH This appliance may be installed as an OEM installation in a manufactured home (US only), or a mobile home; it must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard Title 24 CFR Part 3280, or Standard for Installation in Mobile Homes CAN/ CSA Z240 MH.
  • Page 53 a) Using a Torx T20 or slotted screwdriver, remove and save the three pressure regulator mount- ing screws (A), pressure regulator tower (B) and diaphragm (C). b) Ensure the rubber gasket (D) is properly posi- tioned and install the new Hi/ Lo pressure regula- tor to the valve using the new screws (E) supplied with the kit.
  • Page 54 DV360/580 Series Direct Vent Gas Fireplace 20010667...

  • Page 55: Limited Lifetime Warranty

    PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions...

  • Page 56: Efficiency Ratings

    Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DV360RN DV360RP DV360EN DV360EP DV360RFN DV360RFP DV580RN 51.1 DV580RP 51.1 DV580EN 51.1 DV580EP 51.1 DV580RFN 51.1 DV580RFP 51.1 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 Steady State (%) Fan-OFF Fan-ON CFM Corporation 800-668-5323 •...

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