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Summary of Contents for Grizzly G5963
- Page 1 6" x 12" SURFACE GRINDER MODEL G5963 INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. MARCH, 2000 PRINTED IN CHINA...
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Page 3: Table Of Contents
TYPICAL OPERATION...16 ACCESSORIES ...17 TEST RUN ...17 MAINTENANCE GENERAL...18 TABLE...18 GRINDING WHEELS ...18 LUBRICATION ...18 CLOSURE...19 MACHINE DATA ...20 TROUBLESHOOTING...21 WIRING DIAGRAM ...22 PARTS BREAKDOWN AND PARTS LISTS ...23-25 WARRANTY AND RETURNS ...26 G5963 Surface Grinder Table Of Contents PAGE... -
Page 4: Section 1: Safety
All children and visitors should be kept a safe distance from work area. padlocks, master switches, or by removing starter keys. better and safer at the rate for which it was designed. attachment to do a job for which it was not designed. G5963 Surface Grinder... - Page 5 12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool. G5963 Surface Grinder 13. DON’T OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.
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Page 6: Additional Safety Instructions For Surface Grinders
Like all power tools, there is danger associat- ed with the Model G5963 Surface Grinder. Use the tool with respect and caution to lessen the possibility of mechanical damage or operator injury. If normal safety precautions are over- looked or ignored, serious personal injury may occur. -
Page 7: Circuit Requirements 110V Operation
SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The motor supplied with the G5963 can be oper- ated at either 110V or 220V. The motor comes prewired for 110V. If you wish to operate at 220V, refer to the section at right. -
Page 8: Grounding
Surface Grinder. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local munic- ipality or a licensed electrician. G5963 Surface Grinder... -
Page 9: Section 3: General Information
SECTION 3: GENERAL INFORMATION Commentary We are proud to offer the Grizzly Model G5963 Surface Grinder. The Model G5963 is part of a growing Grizzly family of fine metalworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satis-... -
Page 10: Unpacking
If you need advice regard- ing this situation, please call us immediately. The G5963 is a heavy machine with a 660 lb. shipping weight. DO NOT over-exert yourself while unpacking or moving your machine – get assistance. -
Page 11: Clean Up
Site Considerations FLOOR LOAD Your G5963 Surface Grinder represents a large weight load in a small footprint. Most commercial floors are suitable for the Model G5963. Some residential floors may require additional support to accommodate both machine and operator. WORKING CLEARANCES... -
Page 12: Section 4: Assembly
Remove the table from the crate first and set it aside until the grinder is complete- ly secured to the stand. This grinding head unit is very heavy, approxi- mately 400 lbs. -
Page 13: Table And Handwheel
See Figure 4. Figure 4. Table dogs limit table travel. G5963 Surface Grinder Guard Attach the Guard to the left hand side of the table using the socket head cap screws provided. This guard helps to contain debris coming off the rotating wheel during the grinding operation. -
Page 14: Operations Overview
SECTION 5: OPERATIONS Overview Once assembly has been completed, the G5963 Surface Grinder is ready for use in the shop. Many adjustments have already been made at the factory, yet we recommend you familiarize yourself with all of the following procedures to gain a better understanding of the Surface Grinder’s construction and operation. -
Page 15: Wheel Selection
Refer to the manufacturer’s technical data for a complete explanation. G5963 Surface Grinder Before mounting any wheel, check it for integrity by performing a “ring check”. Balance the wheel on one finger, then lightly tap the rim of the wheel with a piece of wood such as the handle of a hammer. -
Page 16: Wheel Mounting
6. Remove the wheel from the Balance Arbor. Make sure the Balance Weight setscrews are firmly secured. Install wheel in the grinder. G5963 Surface Grinder... -
Page 17: Wheel Dressing
Longitudinal Handwheel during the dress- ing operation. 4. Turn the grinder on and let the wheel spin for at least one minute. Then advance the Cross Feed so the Dresser sweeps across the wheel. Lower the wheel .001" and repeat. -
Page 18: Oil Pump
Operate the Oil Pump at the start of each day the grinder is used. The grinding wheel does not need to be turned on for the Oil Pump to work. -
Page 19: Accessories
The workpiece must be firmly secured before beginning any type of grinding operations. Refer to the current Grizzly cata- log for options. The most versatile holding device is a magnetic chuck. See Figure 10. With the throw of a... -
Page 20: Maintenance General
Table The table and other non-painted surfaces on the Model G5963 should be protected against rust and pitting. Wiping the table surface with a slight- ly oily rag will protect bare metal surfaces from moisture. -
Page 21: Section 7: Closure
Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G5963 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. -
Page 22: Machine Data
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G5963 MANUAL SURFACE GRINDER Design Type ...Floor Model Overall Dimensions: Height ...57 Length ...33'' Width ...36 Column Diameter...5'' Table Size ...6" x 12'' T-Slot and Size ... -
Page 23: Troubleshooting
TROUBLESHOOTING This section covers the most common processing problems encountered in grinding and what to do about them. Do not make any adjustments until surface grinder is unplugged and moving parts have come to a complete stop. SYMPTOM POSSIBLE CAUSE Motor will not start. -
Page 24: Wiring Diagram
G5963 Surface Grinder -22- Wiring Diagram 110 Volt Operation To Switch 220 Volt Operation To Switch G5963 Surface Grinder... -
Page 25: Parts Breakdown And Parts Lists
P5963046 INDICATOR LIGHTS P5963047 COVER P5963048 CAP SCREW M10-1.25 X 25 PN13M HEX NUT M16-2.0 P5963050 EYE BOLT 16MM G5963 Surface Grinder Ref# Part# Description P5963051 ADJUSTMENT SCREW P5963052 ELEVATION NUT P5963053 ELEVATION LEAD SCREW PK48M KEY 4 X 4 X 20... - Page 26 G5963 SURFACE GRINDER - LOWER ASSEMBLY -24- G5963 Surface Grinder...
- Page 27 G5963 SURFACE GRINDER - UPPER ASSEM- G5963 Surface Grinder -25-...
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Page 28: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 29: Warranty Card
The following information is given on a voluntary basis. This information will be used for marketing purposes to help Grizzly develop better products. Your name will be included in our mailing list only. It will not be sold to other com- panies. - Page 30 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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